Adding an external KUKA motor to a KRC4 system

Hi guys, i am trying here to install additional motor to my KRC4 system and it seems i cannot manage it - doing something wrong probably
Here some info:
KRC4 KR180 R2500 EXTRA
KSS 8.2.28

I am adding KPP 1X40A to the system - after i installed it i have numerous errors and the controller cannot find the robot - says robot number 0 with 0hrs working time etc

i did everything per the manual for 7th axis in KRC4 - removed the KPP which was originally there and added the new one on its place.
In WV i added to the project the new kpp and uploaded the project - there are a lot of errors, safety config error etc. I am attaching photos of that

After two days looking for info i am really struggling which way to go.
I am uploading the original project (working) and the new one (not working) as well

Just a note - in the original project there was a profinet device installed - i tried to remove it but it was still looking for profinet, so i just left it there. Any advise how to remove the profinet will be appreciated as well as i am not planning to use it - the robot will be used for milling only.

Thank you in advance!

ok,fair point! Thank you for taking time to help!

I will try to describe the steps, i am also attaching the document i used for the installation

1. Removed the old KPP

2. Installed the new one on its place, installing the cabling for the 7th axis as per instructions

3. Configured the new system in Workvisual (the project attached in my previous post)

4. Started up the robot and uploaded the project

5. Activated the new safety config

Where can i find this wagon driver? And what you mean manually?

May be it will be easier to update to version 8.3? If that is possible of course - what should i check to see that?

Thanks again!

V

Here is the manual

Hi, just to update - i added the wagon driver and now it is all working
Thanks panic mode, as always, i am keeping your beers on a safe place, i recommend you to accept more concentrated liquid, as the amount of the beer is really huge now

Thanks!

.

Hi again, i have another problem - it is not messing the work of the robot but i really would like to get rid of it.
On the same robot i have now message "Boot failed for module: PNIODriver"
I am not using Profinet, i use Ethercat for IO, so i removed the installed previously Profinet Nexxt driver as it was looking for a PLC or something
There are no other errors left, and the robot is working just fine.

Any idea how can i remove that message from coming up?

Thanks!
V

Quote from panic mode

you could uninstall profinet

Thats what i did ... first in WV and afterward on the controller - de-installed the profinet as it was looking for connection to the PLC. Now that message still appears - may be i need to remove the profinet on some other place/file?

Yes, thats was i also was thinking.

i found that line in PNIOdriver.xml to be "TRUE" (see attached photo)

I changed it to false and will try to upload to the controller - will report back if it helps

Hi again, coming back just to confirm - this was the reason for the PNIODriver to show that message - changing it to "false" solved the problem
Thanks!

V