I have a brand new installation with a KRC2 and everything works fine with external auto control until we cycle power. It boots up fine but will not give us the control ready ($RC_RDY1) signal unless we do a brake test. I have the safe mode disabled and the brake test hours set to 200. I can not run the brake test program automatically because it will not let me restart program. It is in a plant where they do not have anyone that can do a manual brake test so everything has to be controlled from the HMI with simple buttons. Any ideas would help, I have emailed KUKA and waiting for reply but figured I am not the only one that has ran into this.
Thanks
Kevin