With the software unmatch alarm it sounds like someone was swapping parts before it went out the door. You'll need Motoman to come in and upgrade/downgrade the software to make all the boards match. They can remove the weld timer and external axis at the same time.
Posts by Robodoc
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It's on the XCP01. It still won't help you. You will need Motoman to remove the external axis.
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You can take any input (like one from an HMI) and have it jump to a section of the program running and use the IMOV command to move the robot a set amount and set direction only when the input is on. Still don't know why you would want to do this. If you have it moving fast you will crash the robot.
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In theory yes. Would it be safe to do such a thing? NO. Why would you want to do this?
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It's either the internal harness or the motor.
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Sounds like the WRCA card.
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LB are local B variable and only available in that job. So unless you are in that job you don't have access to them. Seeing as how Macro jobs run in the background you cant get at them. You can try to edit the macro job and right the value of the LB to a B variable and move the value of the B variable to an output group, but once again you would only be doing this when the cursor hits the line for the macro job.
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The tach on the motor is grounding and causing all your problems. You will have to replace it with a new welder seeing how the PWF stuff was discontinued in 2000.
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You will have to call Motoman. First of all the used robot you bought has special Subaru only software in it. You have a special Subaru only pendant so none of the standard commands or keystrokes work. You'll need Motoman to upgrade the system software to a normal North American version, with a normal pendant.
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You need the DR2C kit form Motoman, this is the cable that links the two controllers to make a dual robot. You will have to remove the playback box from the controller that is going to be R2 and move any I/O wiring from what is going to be R2 to the R1 controller (you would be better off having the UP130 as R1 and the UP6 as R2 because the XEW analog card can stay in the UP6). Once all this is done you will have to initialize the robot (you'll have to call Motoman because you need the high level code) making it a dual. There is no configuration for handling and welding, you will have choose weld and weld. This means there will be no more Hand on and Hand off commands, you will have to use digital outputs to open and close the grippers.
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depends on the welder and it's not really possible on an NX
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If you're talking about an MRC robot then this alarm can come up if the servo ready circuit is not complete. This happens on MRC robots that have the dead-man circuit added. In the MRC controller you will find the MTU card (it's green and has four or five clear relays and the green brake release fuses). On this card in the middle there is a connector called CN8. Normally CN8 has a jumper that closes this circuit. When Dead-man is added the jumper is removed and wiring to the enable relay is added. If the dead-man switch is good it should turn on the dead-man relay, witch in turn turns on the enable relay. There is three different versions of this wiring so I can't really tell you what to look for on your robot. If this circuit is not complete when the servo is requested to come on you will get this alarm.
If you don't have dead-man, replace the MTU card because one of the traces on this board is burnt open.
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North American part number sent to your private message.
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You need an external axis kit from Yaskawa (Motoman) and a service technician to install it.
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Shein007
You must buy this software. Stop asking people for a copy. If you want it go and buy it.
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I'm confused. The UP6 is an XRC robot not MRC. Are you connecting to an MRC or XRC?
It would be best if you bought the correct "weldco" cable from Yaskawa (Motoman). The ERC EW02 card had no wire reverse and gas purge (these were connected to digital outputs separately) so there is no wire in the ERC wledco cable for these functions. As well, the pin-out between the EW02 and other analog cards is very different.
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You can swap the WRCA cards as long as they have the same software version.
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You'll need the high level Yaskawa code.
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You can put more than one value in a position variable. If you put -100 in X and -100 in Y the robot will move on a 45 degree angle (simple trigonometry). You will have to figure out the numbers to put in the position variable based on the path you want.
Yes you can make a user frame so the stitch welds are in line with the user frame coordinates, once again that would be up to you.
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4682 is Motion range limit interference. If you are using math to move the robot position you can go over the limit of the robot motion or someone has made a software limit smaller and restricted your robot motion.