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  1. Robotforum - Support and discussion community for industrial robots and cobots
  2. Members
  3. Jonathan PAK

Posts by Jonathan PAK

  • FD050 Noises, Trambling and returning Overload/speed error in multiple axis

    • Jonathan PAK
    • March 15, 2023 at 11:38 AM

    Right, to the problem with the attaching files:

    there is no button to attach files here, so i tried dragging into the text box. it does come green and explain where to drag it to but it never uploads.

    to the problem:

    this sound comes from all joints as if the brakes were still engaged or partially engaged.

    I have had this same issue with the previous RB boards i had to replace but if the same problem keeps coming back i would like to know what would cause this specific part of the board to keep getting damaged, because just as you said all i can do for now is keep swapping the boards which would temporarily solve it but the root cause is still there somewhere.

    also, as i have replaced a number of components (AVR, KP,1RA) i understand these are not the causes for such fault on the RB board and would like to know if there would be anything else.

    As far as my understanding goes, the other things that might have a connection would be current fluctuation from the motors that would, at some point cause a disturbance on the electronic circuit of the board causing it to malfunction to the point that eventually would become this fault, or something along these lines which would even include the power unit (1KQ(?) board).

    At first the noise would come before any fault occurs, even allowing movement, thus the trembling happens, mostly on the long axis (2 and 3), evolving to overload or speed errors while moving (not always on those long axis).

    but it also goes on to the point where the simple fact of the controller be switched on the errors of overload would come up straight away.

  • FD050 Noises, Trambling and returning Overload/speed error in multiple axis

    • Jonathan PAK
    • March 14, 2023 at 11:52 AM

    I know it doesnt help and i have been asked before to also post the Error Log file and have done it before but i dont know why this time around i couldnt upload any content to the topic so everything i had to explain was what i did.

    i am sorry if this seems that i am just ignore and hoping for a miraculous understanding of what i am experiencing, this was never my intention.

  • FD050 Noises, Trambling and returning Overload/speed error in multiple axis

    • Jonathan PAK
    • March 13, 2023 at 12:15 PM

    i am sorry but i really couldnt manage to upload no file to the forum.

    but i was looking for possible causes to better direct my efforts. Although from what i read i first replaced the board RB and it solved the problem. later i realised this was the same problem i had before with the previous RB boards but they simply stopped and this threw off my diagnostic.

    my question is now, if you guys have any information on what would actually cause the RB board to present such faults as this is already the 3rd board of that kind i have on this machine and for the very same reason.

  • FD050 Noises, Trambling and returning Overload/speed error in multiple axis

    • Jonathan PAK
    • March 9, 2023 at 5:29 PM

    I split in two as the number of characters were exceding even though i removed the repeated ones...

    Quote

    56 - [23/03/09 10:57:10 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 4 of motor overloaded.

    OPERATION1:[23/03/09 10:56:35] ( ereset )

    OPERATION2:[23/03/09 10:49:26] ( ereset )

    OPERATION3:[23/03/09 10:47:34] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 2 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -10.591 -9.943 -13.757 8.371 -0.852 0.000

    ---

    57 - [23/03/09 10:51:15 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 4 of motor overloaded.

    OPERATION1:[23/03/09 10:49:26] ( ereset )

    OPERATION2:[23/03/09 10:47:34] ( ereset )

    OPERATION3:[23/03/09 10:44:57] ( RUN->HOLD )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 4 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -10.616 -9.947 -13.824 8.347 -0.923 0.000

    ---

    58 - [23/03/09 10:49:22 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1123)Speed error jt 3.

    OPERATION1:[23/03/09 10:47:34] ( ereset )

    OPERATION2:[23/03/09 10:44:57] ( RUN->HOLD )

    OPERATION3:[23/03/09 10:44:49] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 3 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -10.616 -9.947 -13.824 8.346 -0.924 0.000

    ---

    59 - [23/03/09 10:47:27 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1123)Speed error jt 1.

    OPERATION1:[23/03/09 10:44:57] ( RUN->HOLD )

    OPERATION2:[23/03/09 10:44:49] ( ereset )

    OPERATION3:[23/03/09 10:44:49] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 2 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -10.203 -7.599 -12.599 8.354 -2.191 0.000

    ---

    60 - [23/03/09 10:47:27 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1123)Speed error jt 1.

    OPERATION1:[23/03/09 10:44:57] ( RUN->HOLD )

    OPERATION2:[23/03/09 10:44:49] ( ereset )

    OPERATION3:[23/03/09 10:44:49] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 4 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -10.184 -7.599 -12.595 8.353 -2.187 0.000

    ---

    61 - [23/03/09 10:44:57 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (D1507)AC primary power off.

    OPERATION1:[23/03/09 10:44:49] ( ereset )

    OPERATION2:[23/03/09 10:44:49] ( ereset )

    OPERATION3:[23/03/09 10:44:41] ( ereset )

    ROBOT1:

    PROGRAM:build_l Step:33 Cur_Step:36 STATUS:RUN

    Interpolation Type:TEP S_parameter:0.000000

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -7.000 -7.599 -12.594 8.352 -2.189 0.000

    ---

    62 - [23/03/09 10:44:46 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1123)Speed error jt 3.

    OPERATION1:[23/03/09 10:44:41] ( ereset )

    OPERATION2:[23/03/09 10:44:23] ( CYCLE START )

    OPERATION3:[23/03/09 10:44:23] ( Motor power ON )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 2 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -6.998 -7.600 -12.585 8.350 -1.032 0.000

    ---

    63 - [23/03/09 10:44:37 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1123)Speed error jt 3.

    OPERATION1:[23/03/09 10:44:23] ( CYCLE START )

    OPERATION2:[23/03/09 10:44:23] ( Motor power ON )

    OPERATION3:[23/03/09 10:44:23] ( HOLD->RUN )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 4 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -6.999 -8.765 -10.852 8.356 -0.047 0.000

    ---

    64 - [23/03/09 10:44:10 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1123)Speed error jt 1.

    OPERATION1:[23/03/09 10:43:45] ( REPEAT->TEACH )

    OPERATION2:[23/03/09 10:43:37] ( RUN->HOLD )

    OPERATION3:[23/03/09 10:42:08] ( CYCLE START )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 2 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    4.403 -14.522 -10.803 8.359 0.000 0.000

    ---

    65 - [23/03/09 10:44:10 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1123)Speed error jt 1.

    OPERATION1:[23/03/09 10:43:45] ( REPEAT->TEACH )

    OPERATION2:[23/03/09 10:43:37] ( RUN->HOLD )

    OPERATION3:[23/03/09 10:42:08] ( CYCLE START )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    4.368 -14.522 -10.803 8.357 0.001 0.000

    ---

    66 - [23/03/08 14:35:13 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (D1507)AC primary power off.

    OPERATION1:[23/03/08 14:33:40] ( REPEAT->TEACH )

    OPERATION2:[23/03/08 14:31:40] ( RUN->HOLD )

    OPERATION3:[23/03/08 14:18:49] ( CYCLE START )

    ROBOT1:

    PROGRAM:build_l Step:33 Cur_Step:36 STATUS:RUN

    Interpolation Type:JOINT S_parameter:0.000000

    PC1 PROGRAM: autostart.pc Step No: 3 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -6.877 64.847 -13.092 8.358 -0.004 0.000

    ---

    67 - [23/03/08 11:13:48 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1060)Cannot execute in check back mode.

    OPERATION1:[23/03/08 11:13:21] ( ereset )

    OPERATION2:[23/03/08 10:54:11] ( ereset )

    OPERATION3:[23/03/08 10:53:47] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:10 Cur_Step:11 STATUS:STOP

    Interpolation Type:TEP S_parameter:0.000000

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -7.067 44.500 -10.488 15.082 -1.602 0.000

    ---

    68 - [23/03/08 10:35:11 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 4 of motor overloaded.

    OPERATION1:[23/03/08 10:35:10] ( ereset )

    OPERATION2:[23/03/08 10:34:52] ( ereset )

    OPERATION3:[23/03/08 10:34:11] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -7.273 43.632 -9.350 15.257 -1.590 0.000

    ---

    83 - [23/03/08 10:29:28 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 4 of motor overloaded.

    OPERATION1:[23/03/08 10:27:26] ( ereset )

    OPERATION2:[23/03/08 10:27:26] ( ereset )

    OPERATION3:[23/03/08 10:26:17] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 2 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -7.273 43.632 -9.350 15.257 -1.590 0.000

    ---

    84 - [23/03/08 10:27:21 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (D1502)Amp overcurrent Jt 2.

    OPERATION1:[23/03/08 10:26:17] ( ereset )

    OPERATION2:[23/03/08 10:25:21] ( ereset )

    OPERATION3:[23/03/07 16:10:03] ( ZLSEQMREQ &D0000,& )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -7.269 43.632 -8.981 15.288 -1.355 0.000

    ---

    85 - [23/03/08 10:26:29 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (D1507)AC primary power off.

    OPERATION1:[23/03/08 10:26:17] ( ereset )

    OPERATION2:[23/03/08 10:25:21] ( ereset )

    OPERATION3:[23/03/07 16:10:03] ( ZLSEQMREQ &D0000,& )

    ROBOT1:

    PROGRAM:build_l Step:0 Cur_Step:37 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 3 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -6.877 51.448 -8.191 14.927 -0.588 0.000

    ---

    86 - [23/03/08 10:26:14 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1123)Speed error jt 3.

    OPERATION1:[23/03/08 10:25:21] ( ereset )

    OPERATION2:[23/03/07 16:10:03] ( ZLSEQMREQ &D0000,& )

    OPERATION3:[23/03/07 16:10:02] ( ZLSEQMREQ &X0000W, )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -6.877 51.597 -7.489 14.929 0.112 0.000

    ------------------------------------------------------------------------------

    87 - [23/03/08 10:08:59 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 4 of motor overloaded.

    OPERATION1:[23/03/07 16:10:03] ( ZLSEQMREQ &D0000,& )

    OPERATION2:[23/03/07 16:10:02] ( ZLSEQMREQ &X0000W, )

    OPERATION3:[23/03/07 16:10:02] ( ZLSEQMREQ &D0000,& )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -6.877 64.848 -13.093 8.358 -0.005 0.000

    ---

    .END

    .ENCERR

    ,JT1,JT2,JT3,JT4,JT5,JT6

    23/03/09,E1035, 18558, 65535, 65535, 18434, 65535, 0

    23/03/09,E1036, 28, 5, 21, 5, 4, 0

    23/03/09,E1037, 0, 0, 0, 0, 0, 0

    23/03/09,E1038, 0, 0, 0, 0, 0, 0

    23/03/09,E1039, 0, 0, 0, 0, 0, 0

    .END

    Display More
  • FD050 Noises, Trambling and returning Overload/speed error in multiple axis

    • Jonathan PAK
    • March 9, 2023 at 5:28 PM

    First i am sorry for not fixing the missing file straight away and just editing to explain,

    As following your instructions I still wasn't able to load the file I copied its contents and pasted in between the quote following.

    this machine is second hand and i had to replace, in order of occurrence (note some were replaced more times)

    AVR unit

    1RB board

    1KP board

    1RA board

    1RB board+MC unit+ Mother Board.

    this last intervention happened about 4 months ago.

    and yesterday, as can be seen bellow, the robot started acting up again.

    Quote

    .ERRLOG

    1 - [23/03/09 12:30:40 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 5 of motor overloaded.

    OPERATION1:[23/03/09 12:30:36] ( save/log fd1 )

    OPERATION2:[23/03/09 12:30:23] ( save fd0500109 )

    OPERATION3:[23/03/09 12:30:15] ( save/l fd0500109 )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 2 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -6.883 55.051 -13.379 8.352 -0.290 0.000

    ---

    3 - [23/03/09 12:25:08 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (D1502)Amp overcurrent Jt 2.

    OPERATION1:[23/03/09 12:23:32] ( ereset )

    OPERATION2:[23/03/09 12:12:34] ( ERROR RESET )

    OPERATION3:[23/03/09 12:10:29] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 4 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -6.883 59.275 -13.352 8.359 -0.266 0.000

    ---

    5 - [23/03/09 12:12:01 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 5 of motor overloaded.

    OPERATION1:[23/03/09 12:10:29] ( ereset )

    OPERATION2:[23/03/09 12:08:50] ( ereset )

    OPERATION3:[23/03/09 12:08:02] ( REPEAT->TEACH )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:10 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 2 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -6.879 64.848 -13.090 8.357 -0.003 0.000

    ---

    7 - [23/03/09 12:08:43 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (D1502)Amp overcurrent Jt 2.

    OPERATION1:[23/03/09 12:08:02] ( REPEAT->TEACH )

    OPERATION2:[23/03/09 12:08:02] ( TEACH->REPEAT )

    OPERATION3:[23/03/09 12:07:00] ( REPEAT->TEACH )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -11.094 3.738 -14.706 -4.233 1.343 0.000

    ---

    9 - [23/03/09 12:06:50 SIGNAL:00 MON.SPEED:5 REPEAT mode]

    (E1028)Jt 5 of motor overloaded.

    OPERATION1:[23/03/09 12:06:49] ( ERROR RESET )

    OPERATION2:[23/03/09 12:06:48] ( ERROR RESET )

    OPERATION3:[23/03/09 12:06:46] ( ERROR RESET )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -8.543 -3.304 -14.497 -4.233 1.553 0.000

    ---

    18 - [23/03/09 12:06:03 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 5 of motor overloaded.

    OPERATION1:[23/03/09 12:02:31] ( ERROR RESET )

    OPERATION2:[23/03/09 12:02:30] ( ERROR RESET )

    OPERATION3:[23/03/09 12:02:29] ( ERROR RESET )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 2 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -8.543 -3.304 -14.497 -4.233 1.553 0.000

    ---

    19 - [23/03/09 12:02:35 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (D1507)AC primary power off.

    OPERATION1:[23/03/09 12:02:31] ( ERROR RESET )

    OPERATION2:[23/03/09 12:02:30] ( ERROR RESET )

    OPERATION3:[23/03/09 12:02:29] ( ERROR RESET )

    ROBOT1:

    PROGRAM:place_l Step:0 Cur_Step:52 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -8.544 -3.303 -14.496 -4.236 1.553 0.000

    ---

    20 - [23/03/09 12:02:31 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 4 5 of motor overloaded.

    OPERATION1:[23/03/09 12:02:31] ( ERROR RESET )

    OPERATION2:[23/03/09 12:02:30] ( ERROR RESET )

    OPERATION3:[23/03/09 12:02:29] ( ERROR RESET )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -8.544 -3.303 -14.496 -4.236 1.553 0.000

    ---

    40 - [23/03/09 11:56:45 SIGNAL:00 MON.SPEED:5 REPEAT mode]

    (E1028)Jt 4 5 of motor overloaded.

    OPERATION1:[23/03/09 11:56:45] ( ereset )

    OPERATION2:[23/03/09 11:39:59] ( ereset )

    OPERATION3:[23/03/09 11:39:51] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 4 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -8.544 -3.303 -14.496 -4.236 1.553 0.000

    ---

    41 - [23/03/09 11:39:59 SIGNAL:00 MON.SPEED:5 REPEAT mode]

    (E1028)Jt 4 of motor overloaded.

    OPERATION1:[23/03/09 11:39:59] ( ereset )

    OPERATION2:[23/03/09 11:39:51] ( ereset )

    OPERATION3:[23/03/09 11:39:38] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -8.544 -3.303 -14.496 -4.236 1.553 0.000

    ---

    49 - [23/03/09 11:22:08 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 4 of motor overloaded.

    OPERATION1:[23/03/09 11:10:24] ( ereset )

    OPERATION2:[23/03/09 11:10:09] ( ereset )

    OPERATION3:[23/03/09 11:10:04] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 4 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -8.544 -3.303 -14.496 -4.236 1.553 0.000

    ---

    50 - [23/03/09 11:11:42 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (D1507)AC primary power off.

    OPERATION1:[23/03/09 11:10:24] ( ereset )

    OPERATION2:[23/03/09 11:10:09] ( ereset )

    OPERATION3:[23/03/09 11:10:04] ( ereset )

    ROBOT1:

    PROGRAM:place_l Step:0 Cur_Step:43 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 2 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -8.544 -3.303 -14.495 -4.237 1.553 0.000

    ---

    51 - [23/03/09 11:10:11 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 4 of motor overloaded.

    OPERATION1:[23/03/09 11:10:09] ( ereset )

    OPERATION2:[23/03/09 11:10:04] ( ereset )

    OPERATION3:[23/03/09 10:59:13] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 4 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -5.640 -9.943 -11.344 0.529 1.562 0.000

    ---

    52 - [23/03/09 11:10:06 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 4 of motor overloaded.

    OPERATION1:[23/03/09 11:10:04] ( ereset )

    OPERATION2:[23/03/09 10:59:13] ( ereset )

    OPERATION3:[23/03/09 10:59:13] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 3 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -5.640 -9.943 -11.344 0.529 1.562 0.000

    ---

    53 - [23/03/09 11:09:29 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 4 of motor overloaded.

    OPERATION1:[23/03/09 10:59:13] ( ereset )

    OPERATION2:[23/03/09 10:59:13] ( ereset )

    OPERATION3:[23/03/09 10:56:35] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 5 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -10.586 -9.943 -11.344 0.529 1.562 0.000

    ---

    54 - [23/03/09 11:01:21 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (D1507)AC primary power off.

    OPERATION1:[23/03/09 10:59:13] ( ereset )

    OPERATION2:[23/03/09 10:59:13] ( ereset )

    OPERATION3:[23/03/09 10:56:35] ( ereset )

    ROBOT1:

    PROGRAM:place_l Step:53 Cur_Step:64 STATUS:RUN

    Interpolation Type:TEP S_parameter:0.000000

    PC1 PROGRAM: autostart.pc Step No: 3 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -10.591 -9.943 -13.757 8.371 -0.852 0.000

    ---

    55 - [23/03/09 11:00:24 SIGNAL:00 MON.SPEED:5 TEACH mode]

    (E1028)Jt 4 of motor overloaded.

    OPERATION1:[23/03/09 10:59:13] ( ereset )

    OPERATION2:[23/03/09 10:59:13] ( ereset )

    OPERATION3:[23/03/09 10:56:35] ( ereset )

    ROBOT1:

    PROGRAM:pick Step:0 Cur_Step:11 STATUS:STOP

    PC1 PROGRAM: autostart.pc Step No: 2 STATUS: RUN

    JT1 JT2 JT3 JT4 JT5 JT6

    -10.591 -9.943 -13.757 8.371 -0.852 0.000

    ---

    Display More
  • FD050 Noises, Trambling and returning Overload/speed error in multiple axis

    • Jonathan PAK
    • March 9, 2023 at 1:55 PM

    Hello everyone,

    I come to you guys this time around as I am experiencing some problems with the FD050 I am dealing with since yesterday.

    I have some boards replaced on its controller already and was working fine for the last few months.

    but yesterday, as i am doing an installing, i came across these noise from the motors whenever i have them on.

    also while moving, the robot would tremble quite a lot, and at some point some errors would come up: Overload or speed error.

    eventually such errors would come up even when the motors are off and reappearing straight after resetting.

    Yesterdays error went away a few minutes after i first switch the robot on and worked fine for the day, but today its been a few hours already.

    i checked brakes, and damage harness as per troubleshooting manual and everything seems fine.

    i am looking for directions on what should i do/check next. I was wondering if the 1GM board would have any impact on the matter.

    see attached the Error log

    Edit--

    couldn't upload the error log file.

  • Mismatch Error

    • Jonathan PAK
    • June 23, 2022 at 4:21 PM

    Good afternoon,

    once more I come back here for help.

    My company recently bought back one of the machines they had supplied a few years back.

    Unfortunately my boss was bought it with a few problems that we spotted straight away such as the AVR wouldn't power up. Having replaced it the TP wouldn't receive any signal, only showing a lit up screen nothing else.

    Noticed this was a problem with the 1RA/KA board.

    as we had a few other robots here, i decided to swap a few boards and see what i could from it, with this I figured out the problem.

    But having it all "working", only came to get me into another error: there were 3 mismatch errors on the TP: Arm control board, I/F board, a software.

    bottom line is that i was expecting it, as the new 1KA/1RA board i had fit on the controller (which is a 5 axis one) belonged to a 6 axis with PL 6kg robot.

    I figured that if i reset the system, and downloaded the program that was originally on the robot, it would solve the mismatch related to the software, which is now the right software for a 5 axis robot.

    It did what i expected, but I still have a mismatch between the arm control board and software. i believe this would be related to the dip switches S8, S2 and/or S7 on the 1RB board.

    I believe this was changed by the previous owners of the machine given all the issues we have been facing.

    Would any of you have any thoughts on this, on how could i test and experiment a bit more? And even better does any of you have the actual configuration of these dip switches for a 5 axis robot arm control?

    Thank you all in advance

  • Sound From the Robot when motors are activated

    • Jonathan PAK
    • February 25, 2021 at 5:45 PM

    I think i have also tested with them for the JT6 but i wasnt really sure about JT1.

    Also they are a bit crancky and they are reluctant to believe the brakes are the problem so i will ask someone else's help doing that.

    probably will have it tested tomorrow anyways and will let you know of any result i get...

    for now we are also testing the battery as they asked me to once this problems showed up after the robot being off for a while.

    thank you so much for everything i have tried so far.

  • Sound From the Robot when motors are activated

    • Jonathan PAK
    • February 25, 2021 at 5:31 PM

    First, we just tried here releasing the brakes for JT4 and JT5 and we could actually rotate the robot tool on these joints.

    second and responding to your request: the video I made I was actually jogging the joint 1 and just now i tried it again and the problem always come on the joint 3 (which is actually joint more liekly to being affected by gravitational force at the moment).

    while trying to move the robot it is trembling quite a lot and even when static i can see the variation on the enconder for JT1 and JT3 (mainly).

  • Sound From the Robot when motors are activated

    • Jonathan PAK
    • February 25, 2021 at 4:51 PM

    So, I have done the measurements you asked, I also tried and changed the socket i was using (just in case) and repeated them: i noticed one of the phases was 15~20V under the other which i dont think would do much difference, but anyway...

    I also saw in the troubleshooting manual Section 1.2.4 that 21VAC is actually the normal voltage the MC system would operate, which means that this just might be alright...

    I didnt try to release the brakes manually once i have no one to help me at the moment (at least for the JT1,2 and 3) but what should i do afterwards: will i be able to move them with my own strenght or can i operate it normally with the TP?

    I am asking because i was thinking that i could do it at least for the JT4 as it has no chance to move in Z from the position i have the robot.

  • Sound From the Robot when motors are activated

    • Jonathan PAK
    • February 25, 2021 at 2:38 PM

    Yes i know, just mentioned it because I measured them as well to compare, didnt do anything besides it.

    just did the other steps you asked me to and yet no good news afterwards. Although the sound has decreased slightly, which doesnt make much difference as the problems still come up and the arms are still trembling when i try to move the robot in any direction.

    and here my doubt is still the same: do the breaks operate with 20V AC?

  • Sound From the Robot when motors are activated

    • Jonathan PAK
    • February 25, 2021 at 1:21 PM

    okay, I a quite impressed: the MCB F4 is returning +/- 20V~ while F3 and F5 is returning e 220V~.

    unless this was expected, what the F4 MCB Connects? and where the power for it comes from?

    thanks for the help.

    Ps.: I didnt do everything you said, in fact i was doing something else and came to check on any answer and decided to do the easy thing and measure it.

    if you still want me to do so, i will do it once i have finished with the other stuff.

  • Sound From the Robot when motors are activated

    • Jonathan PAK
    • February 25, 2021 at 12:28 PM

    It comes from the motor on the JT2 (apparently) which made me think: why would it cause an overcurrent on other joints as 3 and 4?

    Also, as I had this proble before, it was just a Lucky shot that it came back to normal with the things i have done?

    is it even possible that my board is somehow damaged and having some assynchrony between the hardwares (board, encoder) and the software? (this is just a thought).

    I have read a few about the break releasing before, and it is advised on the manual that I should have the robot arms held to avoid the to free fall, and also, wouldnt it affect in any way the configuration on the encoder or some other feature?

    Thank you!!

  • Sound From the Robot when motors are activated

    • Jonathan PAK
    • February 25, 2021 at 11:14 AM

    Good Morning to all,

    Here I am again with another problem with my D Series:

    I have came accross this a few weeks back. I could solve with after a "System Inicialization" of it (from the operation manual Section 17.3) and a download from the back up I had done before.

    I noticed the problem was back yesterday noon after the robot being unplugged for almost a week.

    Going back to the first time I had the problem it also happened after sometime being off.

    In advance, the robot is something around 10 years old, it had been sitting in the previous company for almost a year also not being turned on and we have no confirmation that its battery has been changed (which was one of our first idea for a cause).

    Following I am uploading a video that show the problem as it is. In addition: when the problem first happened and also a few times yesterday, the error i was being returned on the screen was Amp Overcurrent (mainly on the Jt3 but it also happened in the others).

    thank you all for the help!!

    Files

    Video1.mp4 5.06 MB – 42 Downloads
  • Manual Enabling Outputs

    • Jonathan PAK
    • February 9, 2021 at 5:09 PM

    After understanding having told me about this he also helped me to save my current LSQ file through KCwin with the comand SAVE/P *name* = lsqpg (which will save the current LSQ file as *name*)

    after that he sent me these 2 files to test the comunication among Board, Kladder and AS, K2ASIn for testing board inputs all the way to the AS and K2ASOut for the board's outputs and the AS. (both in the attached file).

    Please note in the attached file:

    K2ASin:

    - reads input pins 5,6,7,8 on 1HW CN4 (inputs)

    - outputs them to the AS of the Controller as Inputs 5,6,7,8

    K2SA out:

    - reads AS of the Controller Outputs 5,6,7,8

    - outputs them to pins 5,6,7,8 on 1HW CN2 (outputs)

    After all, I could match the systems and could build a Kladder program based on the instructions given by Kwakisaki which i tested afterwards bringing the results i was looking for.

    I would like to thank him for all help, time and patience he had while helping me out on this problem.

    Files

    Interface_test.zip 388 Byte – 13 Downloads
  • Manual Enabling Outputs

    • Jonathan PAK
    • February 9, 2021 at 3:46 PM

    As promised:

    After a few testings Kwakisaki helped me finding a solution for my problem.

    I will try to expose as detailed as I can for future references:


    He expplained me that the interface between AS Program and external IO boards (1HW/1GW) is done with the software Kladder (or Klogic) operating like this:

    BOARD INPUT ---> [ KLADDER INPUT > KLADDER OUTPUT ] --->

    { [AS INPUT >(PROCESS)> AS OUTPUT ] } --->

    [KLADDER INPUT > KLADDER OUTPUT ] ---> BOARD OUTPUT

    Also was taught me that Kladder has already mapped its inputs and outputs in accordance to the boards and AS IO's which can be associated by Klogic manual attached, section 2.3

    But only if you are using KLOGIC PLC option.

    Standard Kawasaki without KLOGIC option enabled, has direct access to 1GW/1HW/1TW access.

    Files

    90210-1186DED_Klogic Kladder.pdf 1.36 MB – 12 Downloads
  • Manual Enabling Outputs

    • Jonathan PAK
    • February 3, 2021 at 5:10 PM

    From now on i think would be best if you helped me with the conversation, as i believe i will be sharing a bit more specific things with maybe information of my company and its clients, as soon as we get some results i can come back here and post the steps that lead to the solution in order to help future users.

    what do you think?

  • Manual Enabling Outputs

    • Jonathan PAK
    • February 3, 2021 at 11:56 AM

    Yes you are right, sorry, I didn't see it there but just downloaded it.

    I also went and checked the program and it is blank and the message is that there is no Klogic program running.

    And about my company there is a small problem though: we are a small company which has only me as electrician/automation professional (although they still use the services of the former employee which i am replacing while i get some more experience), and on for each or even 2 responnsabilities.

    Anyway, what i meant to say is that I will be the one who will have to learn and decide what is best, my manager doesnt really care about the means as long as the results are achieved as he want. So for now I am just looking for the best way for me to get things done.

    And thank you, I will have a look in the afternoon when you have it done...

    meanwhile i will study these manuals and see if is there anything i can do on my own.

  • Manual Enabling Outputs

    • Jonathan PAK
    • February 3, 2021 at 11:33 AM

    I see, that explain then why I am not having any answer when trying it.

    Would you by any chance have manuals for KLOGIC and/or AS language which could help me creating these routines and the LSPQ (where is it created?) for me to prepare and try to get these things done?

    Another question is: Do you think it would be easier to try and use the internal Inputs and Outputs or would i have to go throught it all either way?

    thank you very much for your help!!

  • Manual Enabling Outputs

    • Jonathan PAK
    • February 3, 2021 at 10:08 AM

    Hello Kwakisaki,

    I am sorry for not replying before, I had to work in another project to keep things going for a while, but now i think I am back to the Kawasaki one for a few more days.

    So, answering your questions:

    1 - 50999-2146R112

    2 - I will be sending photos of the Board

    3 - i just connected the cables from CN2 and CN4 to some terminals which will be connected to the devices to be active and the ones which will give the input signals.

    4 - Yes, I followed the instructions from one of the Manuals you sent connecting the LVv to the right terminals (+24 and 0).

    5 - I checked it with a multimeter and tried to change the output signal throught TP but the output voltage wouldnt change, t was completely stationary.

    Files

    IO Board Kawasaki.zip 1.12 MB – 8 Downloads

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