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Posts by amex

    I have found the right documentation with right pinout and wiring diagrams for my controller.

    Now I have good result - the EMERGENCY mode now work and the ESC Controller have supply now I can diagnose.


    I have other error in status windows that I can not understand where is the problem. I have read all documentation but can not find the needed information. Also the error codes are:


    6503 Configuration error I/O driver DN2DRV

    310 KS Safety circuit for drives not ready

    200 KS Drives contactor off

    1034 Error on writing, driver: DN2DRV

    482 LR LR:Porigion-Control


    This error that are bold marked can not fin information.

    Its two different wiring diagrams for internal power supply and external on KR C2.

    My controller is: "Type: LC Controller" - is written on the label


    I have try with internal power supply (by me on Pin19 and Pin37 have not 24V) and with external 24V power supply - the result is the same with the same errors.

    I attach the wiring diagrams

    Hi SkyeFire,

    Thank you for your reply


    We have not supply voltage between Pin37 - 0V ESC and Pin19 - 24V ESC - we messured by power on 0V between this two pin on connector X11

    Hallo all,

    I have the following problem with KUKA LBR with LR Controller 2009 and KCP2 Control Panel.

    I have buy the robot soon but I can not start it to jog. In the status windows show me following error massage:


    200 KS Drives contactor off

    1034 Error on writing, driver: DN2DRV

    482 LR LR: Position-Control

    364 KS Unknown Operation Mode (?)

    6503 Configuration error I/O DN2DRV

    420 KS Local Protective Stop (QE)

    1 KS EMERGENCY STOP

    20 KS External EMERGENCY STOP Pressed

    404 KS EMERGENCY STOP Safety controller

    310 KS Safety circuit for drives not deady


    I have read the KUKA Documentation and have simulate the EMERGENCY STOP signals on X11 connector but the error code can not be removed. I have make the other connector for simulate all protection inputs of X11 connector but again without result. (I attach the wiring diagram from the KUKA Documentation for simulate all protection inputs)


    Could you please help me with information or ideas where can be the problem or what cam be wrong. I need and information where going the signals from the X11 Connector on the Control unit?


    Thank you in advance!

    Hello Guys,

    I have not answer from you with ideas and issues of my problem with kuka emergency protection and today will try to simulate all possible emergency signals to try to jog the robot.

    To simulate the hardware emergency protection will use the following wiring diagram for connector X11 from the kuka kr c2 dokumentaion.


    If you have other ideas please write me.

    Hello again,

    I have read the Kuka instructions and documentation. I have the following error codes when I start the Kuka:

    ! 3:59:38 PM 6503 Configuration error I/О driver DN2DRV

    ! 3:59:41 PM 4 Buffer battery voltage low PM1 <- I have replace the both akku's and now do not show me this error [DONE]

    ! 4:00:24 Pm 420 KS Local Protective Stop (QE)

    ! 4:00:24 PM 1 KS EMERGENCY STOP

    ! 4:00:24 PM 20 KS External EMERGENCY STOP Pressed

    ! 4:00:24 PM 404 KS EMERGENCY STOP safety controller

    ! 4:00:24 PM 310 KS Safety circuit for driver not ready

    ! 4:00:24 PM 200 KS Drives contactor off

    ! 4:00:24 PM 1034 Error or writting, driver DN2DRV

    ! 4:00:24 PM 482 LR LR: Position-Control

    ! 4:00:25 PM 364 KS unknown Operation Mode (?)


    The bolded error codes for the emergency afraid me but I have read the documentation and then is written that I must connect the emergency switch to connector X11. I have with bridge cables simulate the emergency connector as follow:

    Connector X11:

    bridge between Pin1 and Pin20

    bridge between Pin2 and Pin21

    bridge between Pin3 and Pin24

    bridge between Pin4 and pin25


    but without result


    I have connect and external 24V power supply on the same connector X11 on:

    Pin15 and Pin16 - Ground

    Pin33 and Pin34 - 24V supply


    but again without result


    Want to ask you is it possible that this emergency stop to be a software settings or I make some wrong?


    I think that when all this error codes was removed will have the possibility to jog the robot.


    Thank you in advance!


    Best regards

    In Status window is following information:


    ! 3:59:38 PM 6503 Configuration error I/О driver DN2DRV

    ! 3:59:41 PM 4 Buffer battery voltage low PM1

    ! 4:00:24 Pm 420 KS Local Protective Stop (QE)

    ! 4:00:24 PM 1 KS EMERGENCY STOP

    ! 4:00:24 PM 20 KS External EMERGENCY STOP Pressed

    ! 4:00:24 PM 404 KS EMERGENCY STOP safety controller

    ! 4:00:24 PM 310 KS Safety circuit for driver not ready

    ! 4:00:24 PM 200 KS Drives contactor off

    ! 4:00:24 PM 1034 Error or writting, driver DN2DRV

    ! 4:00:24 PM 482 LR LR: Position-Control

    ! 4:00:25 PM 364 KS unknown Operation Mode (?)

    Hello,

    I am new here and a junior in robotic world.

    I have Kuka LBR Robot with KR C2 controller. I start the controller all load but want to ask you how I can test each axis of the robot in real time to check if it work properly? Can I have make and selftest to check the condition of the robot if it work properly?


    Thank you in advance!


    Best regads

    Thanks for the info really helps me SkyeFire.

    Now I understand that LBR is not suitable for milling of solid materials such as metal and others. It will cut only epoxy resin and plastic.


    With regard to vision systems, can you recommend me what it is like for a Cognex (model/technology) company. With such a vision system, how can I integrate it in my case?


    Thank you in advance.

    Hello all,


    I am a proud owner of a robot KUKA LBR4 with LR Controller and KUKA KCP2 Control Panel recently and

    have the idea to turn it into a milling robot witch to integrate to help me in my work.


    I have no experience in tuning robots but I have very good technical knowledge.


    Is there an opportunity to integrate a vision system that scans the details and that a contour or

    area is milled. Because the parts it will process are about 10 varieties, is it possible to be

    scanned and the robot will automatically recognize the given details and perform the desired

    milling according to predefined parameters.


    For example, as seen in the picture, the detail is scanned and the contours are set to be milling

    (for example, letters in white) at a predetermined depth.


    Please give hardware and software suggestions.


    Thank you in advance.


    Best regards.