Hey thanks for answering.
I've done what you asked and got varying results in mostly the x and y coordinates. I started off with my part contact oriented in the longitudinal position where it was aligned with the 12 o'clock position and rotated it 45 degrees each time in the clockwise direction. My PR didn't change but I looked at the current position of the tool head/tool frame with respect to my user frame and got my numbers below.
0 degrees: Contact part was found and was able to be picked up
x: 20.291 mm
y: 23.900 mm
45 degrees: Found part but missed picking position when attempting to grab
x: 17.384 mm
y: 29.830 mm
90 degrees: Found part but missed picking position when attempting to grab
x: 19.442 mm
y: 34.124 mm
135 degrees: Found part but missed picking position when attempting to grab
x: 20.291 mm
y: 37.684 mm
180 degrees: Found part but missed picking position when attempting to grab
x: 21.183 mm
y: 36.648 mm
225 degrees: Found part but missed picking position when attempting to grab
x: 24.104 mm
y: 31.930 mm
270 degrees: Found part but missed picking position when attempting to grab
x: 24.539 mm
y: 27.277 mm
315 degrees: Found part but missed picking position when attempting to grab
x: 23.718 mm
y: 24.869 mm
Seems like my y-coordinates are really changing the most but I don't know what it correlates to.
Fanuc told me it could be with the camera calibration to that certain user frame that could be the issue due to robot bumping into it self.
So I did an automatic grid frame set using a Fanuc given 11.5 mm grid frame fixed on the feeder plate. This is my first time using it but I set up the automatic grid frame set with the settings below:
1. Robot Group Number to use: 1
2. Set UFrame or UTool: UFrame
3. User Frame Number to Set: 7 (Was set to a userframe named feeder2Cal)
4. Camera user Tool Number: 4 (Calibrated camera tool number)
5. Camera Name: RobotCam
6. Exposure Time: 8 ms
7. Grid Spacing 11.5 mm
8. Start position: (I recorded right above the feeder plate to get all the circles in)
9. R Angle: 10
10. W Angle: 5
11: P Angle: 5
12: Z height: 30 mm
My first run encountered problems cause it would lose sight of the big circles so I had to bring my camera start position high enough so that all the big circles will be in the picture while execution but it made my focus a lot worse and blurry. I got it to work and did a 2 plane calibration on my feeder plate as I have a robot mounted cam:
Application Frame: (I used my feeder plate frame)
Cal Grid Frame: (I used the one I just got from userframe 7)
I got huge errors for my points ranging from 0.3 to 12 percent errors...
Then I tried moving my camera back over my feeder plate but now the camera goes to the location but keeps going up in the Z direction, in which that's not supposed to happen.
Getting a bit frustrated