Hi all. I'm writing regarding my problem with Profisafe. Looks kind of all other topics that were posted before and yet I cannot find solution.
Here is my story:
I got KUKA KR150 R3100 prime as a second-hand robot yet fully refurbished in factory.
Its configuration is as follows:
0010025175 KUKA Roboter KR 150 R3100 prime
0000182743 KR 150 R3100 prime
0000265929 ES13 055 CTR MB1 PNT EPS AIR AIR GND
0000260580 R0000 KUKA Orange
0011059270 KRC4 SC4.1 X11 X51 X66 PB
0000199752 KR C4 EU RAL 7016
0000199810 Schrankfuß Staplertasche RAL7016
0000170963 Schildersatz de/en
0000187072 INTERFACE Parallel-Safety X11
0000151794 INTERFACE Durchführung X51
0000189371 INTERFACE Ethernet 1xRJ45 X66
0000191447 PROFIBUS® M/S
0000271458 MCC-40.1S
0000191987 KR C4 Docs & Parts Standard
0000278732 KSS 8.5
0000295083 KUKA.PROFINET® M/S 4.1
0000278743 KUKA.DiagnosisSafety 3.0
0000251980 KUKA.WorkVisual 5.0
From factory safety was based on X11 but I wanted Profisafe so...
1. I configured SIEMENS S7-1215F to talk to Kuka (imported gsdml, set proper partner ID, set all reserved signals to true etc. generally this works correctly as I can monitor safety signals exchange between PLC and KRC4)
2. I disconnected SIB from CCU (white plug)
3. I put jumpers on X11 (which is still connected to X311) on pins: 11-12, 29-30, 13-14, 31-32
4. I configured and uploaded WorksVisual project:
https://cmbitpl-my.sharepoint.…HoY5YdH0eT4vn2iw?e=780eEg
My symptoms:
- Changing mode (via key) between T1/T2/EXT AUT / AUT is not possible
- Lack of signals needed for operation (as seen in safety interfaces):
https://cmbitpl-my.sharepoint.…dwgSt8sCoMOxKpwQ?e=zbitAP
Profisafe inputs: All conditions met
Profisafe outputs:
Drive enable (AF) missing
Motion enable (FF) missing
Enabling switch (ZS) missing
Would appreciate any help. Thank you in advance