Posts by prashantbodhale

Hi Everyone

I am working on Fanuc Armmate 120i with rj2 controller.
Firstly my system software was corrupted so i reload it then the high current alarm was coming on axis 5 so i had replaced the servo amp. then dterr alarm is coming on axis 5 & when i try to jog the robot it is coming on axis 2,3 & 4. i had replaced the pulse coder between manipulator to controller, emergency board but no luck. But when i connecting pulse coder connector of motor 2 to motor 1 the error gets shifted .Can you tell me me how to proceed???
Thanks in advance.

Thanks.,
You mean have to check all connector (power & resolver) at encoder side. Power & encoder cables connector at the

Dear All,

ABB IRB 1600-6/1.45 with irc5
Drive System 09 120/140/1400/1600/260
Additional drive
ADU-790A in position X3
ADU-790A in position Y3
No drive in position Z3

I'm facing these error ,when try to move the robot. Please revert back with solutions.Thanks in advance.

37001 Motors ON contactor activation error
34311 Drive inverter saturated warning
38209 Resolver error
34303 Motor current warning
34316 Motor current error
34316 Motor current error

Hi all,
I am working on M16i with rj2 controller.
Robot is used for thermal spray & it is continuously giving error srvo 067. currently i had giving the cooling by placing the fan near the robot . The power & encoder cable is getting hot. What would be the issue & thanks for your support.

Dear All,
I'm working on irb 6400 with s4 controller. since i'm working there is there was contactor activate error. I had checked the contactors by giving external 24 volts there are all ok , Then I had replaced the resistor unit which is near to brake release contactor. Then I had replace the safety card dsqc 256a no luck . So please suggest me some solution so i can get the robot in working condition.

Here is the error log.

Common log messages
Date of saving: 19940101 12:12
3HAB2316-1/13 Basic 2.0
LIC9999-0010

1.
10005 Program stopped 0101 10:08.22
The task MAIN has
stopped. The reason is that
the task is ready.

2.
10010 Motors off state 0101 10:08.31

3. 10010 Motors off state 0101 10:08.32

4.
10012 Guard stop state 0101 10:08.32
Runchain opened by any safety guard
except the emergency stop.

5.
10010 Motors off state 0101 10:08.37

6. 10010 Motors off state 0101 10:08.38

7.
10012 Guard stop state 0101 10:08.39
Runchain opened by any safety guard
except the emergency stop.

8.
10045 System restarted 0101 11:34.45

9.
10007 Program started 0101 11:34.50
The task MAIN has
start to execute.
The originator is unknown.

10.
10015 Manual mode selected 0101 11:34.50

11.
10012 Guard stop state 0101 11:34.50
Runchain opened by any safety guard
except the emergency stop.

12.
10002 Program reset 0101 11:34.51
The task MAIN has
been rewound to its start point.

13.
10005 Program stopped 0101 11:34.51
The task MAIN has
stopped. The reason is that
the task is ready.

14.
10010 Motors off state 0101 11:35.21

15.
37001 Contactor activate Error 0101 11:35.22
Motor On contactor did not activate/
energize or KM3 Supervisory contactor
is not activated/energized or Motor On
signal is not distributed through
auxiliary contact

16.
20020 Run chain status timeout 0101 11:35.24
Two channel status timeout.

The acknowledgement for a two channel
run chain status change was not
received within the expected time.

17.
20009 Run chain status fault 0101 11:35.24
Two channel status conflict.

18.
10012 Guard stop state 0101 11:35.24
Runchain opened by any safety guard
except the emergency stop.

19.
10010 Motors off state 0101 11:35.38

20. 37001 Contactor activate Error 0101 11:35.39
Motor On contactor did not activate/
energize or KM3 Supervisory contactor
is not activated/energized or Motor On
signal is not distributed through
auxiliary contact

21.
20020 Run chain status timeout 0101 11:35.40
Two channel status timeout.

The acknowledgement for a two channel
run chain status change was not
received within the expected time.

22.
20009 Run chain status fault 0101 11:35.40
Two channel status conflict.

23.
10012 Guard stop state 0101 11:35.40
Runchain opened by any safety guard
except the emergency stop.

24.
10010 Motors off state 0101 11:35.44

25.
37001 Contactor activate Error 0101 11:35.45
Motor On contactor did not activate/
energize or KM3 Supervisory contactor
is not activated/energized or Motor On
signal is not distributed through
auxiliary contact

26. 20020 Run chain status timeout 0101 11:35.
47
Two channel status timeout.

The acknowledgement for a two channel
run chain status change was not
received within the expected time.

27.
20009 Run chain status fault 0101 11:35.47
Two channel status conflict.

28.
10012 Guard stop state 0101 11:35.47
Runchain opened by any safety guard
except the emergency stop.

29.
10010 Motors off state 0101 11:36.44

30.
37001 Contactor activate Error 0101 11:36.44
Motor On contactor did not activate/
energize or KM3 Supervisory contactor
is not activated/energized or Motor On
signal is not distributed through
auxiliary contact

31.
10012 Guard stop state 0101 11:36.46
Runchain opened by any safety guard
except the emergency stop.

32.
10010 Motors off state 0101 11:37.33

33. 37001 Contactor activate Error 0101 11:37.34
Motor On contactor did not activate/
energize or KM3 Supervisory contactor
is not activated/energized or Motor On
signal is not distributed through
auxiliary contact

34.
10012 Guard stop state 0101 11:37.35
Runchain opened by any safety guard
except the emergency stop.

35. 10045 System restarted 0101 12:11.17

36. 10007 Program started 0101 12:11.22
The task MAIN has
start to execute.
The originator is unknown.

37.
10015 Manual mode selected 0101 12:11.22

38.
10012 Guard stop state 0101 12:11.22
Runchain opened by any safety guard
except the emergency stop.

39.
10002 Program reset 0101 12:11.23
The task MAIN has
been rewound to its start point.

40.
10005 Program stopped 0101 12:11.23
The task MAIN has
stopped. The reason is that
the task is ready.

Hi All,
I have to change the total harness of ABB IRB 6400 with s4c controller. But the problem is that I'm unable to get these kind of connector . If any one knows please tell me.

Thanks All.

If I'm not wrong arc mate robot don't have position register??
Or have to enable them by going into the quick menu??

Hii bejones816

I need manual for VR008 robot with A controller.
Thanks in advance.

Do you calibration procedure for this robots I have VR-008 with A controller.

I had done this ,but it is showing only register & not position register???

I need calibration procedure for Panasonic YA-1MAR81ED0. It Is 2000 make robot.

I having robot arc mate 120i with Rj2 (Europe) controller.
I need position register for my programming purpose. Presently on register option is there. so how to add position register into it.

Thanks in advance.

Thanks

Hi All,
I'm working on 1400 with s4 M94a controller robot.
The robot is showing error. Drive unit offset maximum on channel 4, low& high current fault on drive unit 1 & 2.
I had changed the rectifier & interchanged the drive unit. & replaced the Upper cable loom . but no luck
Any Suggestion .Thanks in advance.

Thanks.
If i'm not wrong I have to take a backup fist & then i have to replace the SMB it is fine?
How to take backup & reload then?

I have one query ,like s4 if i replaced the smb unit i have to boot the robot. Like same i have to do for s3 , if yes then it is same like s4 ? or different then please tell me how to do it.

Thanks.

Hi All,
I'm working on M92/s3 controller with irb 1500 robot.
Robot is showing error
1. 570 error/ measurement system
$ ffff 4480.
fault led on DSQC 230.(computer board)
2. 570 measure system 1-6 903

Then robot was started but it is stuking on this error
509 sync error 2201
when I trying to sync the robot servo error is coming which state , we can't update resolver as due to previous error or replace computer board.

As I if a replaced/removed the computer or smb unit the booting has to be done . so Please send the software & procedure for booting the S3 controller.
Enable LED is not lighting on the computer board as well as on the safety board.

Please help

It is s4 controller .Please find attached product manual.

HII ,
Do you still need this????