It sounds like the brake is not releasing on 6. The brake circuit is paired, 5 and 6. Unfortunately you will need to remove the motor to test the brake. I suggest you remove it, unscrew the brake connector, it has 2 wires and is located farthest from the pulse coder. Put the robot in teach and have someone jog axis one for a moment and then unplug and plug back in the brake connector on axis 6 motor. You should here a distinct click. At that point you can replace the motor, which is probably what is wrong, or verify you have the 90 volts DC required then replace it.
Posts by Racermike123
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Did you press the arrow key next to F5?
If you did it will look like this -
Menu>0>4
Press the arrow key next to F5 and select disturb, you can manually change the torque settings for each axis. It changes back when you cycle power -
You demanded an explanation. We are here to support each other. It was your tone, that's all.
We come to the forum for support. Some ideas are more usefull than others depending on each specific situations constraints.
Your solution is an advanced solution and may not be appropriate under production due to time and room in the work cell.
Witrh that being said, I am going to test it on a developement unit today. -
mcminn6 what you did should have worked. I have done the exact same thing multiple times and no touch up. You may have made a mistake re-establishing your pulse.
A word about master counts. They are arbitrary, unless you are restoring mastering after a software load or poor mastering.
Once the pulse coder has lost power, master counts won't help you one bit.sibrdave pdl has more cred than you and the way you called him out is unprofessional.
I have seen your explanation on restoring master counts on another thread and I think it is a waste of time.
I have mastered more robots than I care to remember and I know that master counts are limited in what they can provide.
Also I need to point out that production doesn't care if the "COUNTS" are correct, they want the robot fixed. -
It looks like there is something wrong with the boxes. Do they always look like that?
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You're going to need to establish a pulse on G:1 A:1 and single axis master. Once you lost power to that encoder by removing the cable it lost the pulse giving you the SRVO-068. Are you familiar with this process?
You would only need to do this if you have a BZAL alarm
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PM me the Fanuc Techs name! you are in the US right?
Also if you can get an all files backup when it is working and then get one when it fails, from the same robot.
Then you can email them to me and I can look at them and tell you what might be the problem. -
I don't think that this is actually resolving your problem.
Restoring an image " because the robot won't start" is like killing an ant with a steam roller.
Find out why the robot won't start and go from there.
What type of robot, what is the controller model, and what is the production start method. -
It's going to be the encoder, the cabling, or the amp.
Batteries arer not a consideration for this alarm. -
Swap the Servo Amp. I would!
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What robot model and what controller model?
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Depending on what model you have you can load an LS file. The problem I see you having is calling a program that doesn't exist because you don't have a name for it.
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You will need the Robot Connection cables from the 100iC because they are different and you will need to purchase and reload software.
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You need to install it right before the infeed pick in the PKFRMINF program. It is overwritten every pick.
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Use an IF statement
If R[11 Unit load] number is x JMP LBL 1
PR[21 Pick Pos], 2 = PR[21 Pick Pos], 2 +10
LBL 1 -
Teach an empty box for GPM.
Measure the histogram for an empty box vs part in the box.
This will tell you if it is feasible.