regarding the exact tracing of my fault I am checking my fxlexpendent screen to follow the hardware error messages for this current type of fault ,at the moment before shouting down the controller I see this error message :
Code (37054) Faulty Computer Unit fan
Does it any relation of my fault with CPU Fan Error ?
I removed the flash disk from this current robot to another one and I could create a system ID successfully .after that I remove the flash disk and put in the Problem robot controller and we saw that system is working !!!!
As I Explain I can't create system ID on this robot controller , I made it in another robot controller outside of this factory and now system is working with the problem that I have.
at the moment there is just one system ID on the flash disk and one wonderful item for this system that shutdown-> advanced-> shutdown is not working also and makes trouble for me and i need B-Start and so …. to safe the controller to be active .
Hi Pactac
What did you do? Did you find the final solation ?
Problem regarding the capacitor bank will be notify by some error messages on the tech pendent screen or is stored in the hardware log . I don't see …..
Maybe the problem return to mother board or system power supply . but I don't which one !!!!
I just have one robot in this factory and I can't able to change the suspected parts with other one
you means you have experience about the free space !!!
I don't think so because when I wanted to create a system ID for this current robot couldn't do it .
after finishing the system installation we saw a message that system was need to restart the system to activate it. but never system was boot. how to solve it :
I removed the flash disk from this current robot to another one and I could create a system ID successfully .after that I remove the flash disk and put in the Problem robot controller and we saw that system is working !!!!
But I have still this problem when I shutdown the controller and I need select B-Start and I-Start to safe the controller to the working state .
So it is strange problem that I have .
I don't know maybe this problem return to KSS version and something else.
for your understanding also I attach the X11 Safety Interface .
but the problem is still live for me !!!!
Thanks for your suggestion for replacing the capacitor bank.
I will tray to replace the capacitor bank.
Hi Pactac
Did you find the solation ? I have this problem in my robot.
We have bought some second hand robot from KUKA KRC2 Edition 2005 AK9.and they have X11 interface, so I connected to channel command for Emergency and Operator Safety for the robot controller but I have seen this error message on the KRC BOF as Blew:
Error Nr 310, Message: Safety Circuit for Drives not Ready.
I am wondering why I have this error because the safety interface and the necessary jumpers inside of X11 connectors that we need is same as other robots controller.
We see this error messages sometimes when the robot cell are open. So in case of using the robot in manual mode (T1) sometimes we see this error message.
I change the controller except hard disk and also the KCP but the problem is still remains.
I know the operator safety is useful for the automatic mode and I don’t know the relationship between manual mode and this error.
To remedy this error I need to done the IO reconfiguration and after that error will be reset.
My question what is the source of this error and why we have sometimes this error message.
Hello Skooter ,
I have jumped external PTC on the robot controller and it solved .
System was assigned with external unite, the hardware section was missing ,didn't come with the robot controller .
I am facing also with error .does any body knows. does any body has experience to solve it?
Hello Skooter
I know 007 is default one ,But if some body has change it to another one as my robot controller, you don't able to install system ID or other jobs.
I didn't get my answer regarding sufficient imaging tool for clone ABB flash disk?
Thanks
yes I am sure I have done the Ricky procedures .
one more question!!!
If I find a another ABB flash Disk ,can I clone it and transfer it to my flash disk with same size?
I know the system ID will be difference between my system. But I am sure it hasn't a password so I cam select x-start and try my system ID !!!!
What is the best program image tool for this reason ?
should I use old note book with PCMCIA port ?
Please help if somebody has some more information regarding this issue.
This is the story of my problem
At first we have bought a second hand robot .when we turn on the controller we have seen some fault on the controller. So I decided to run X-Start to install new system ID on the robot controller. After selecting X-Start, system went to restart state and wants a password to continue this procedure!!!
I wanted to connect robot install to the service port.my pc wasn’t able to connect to the controller and shows some error like system wasn’t able to connect to the pc. I don’t know service port has relation to ABB Password is set or not!!! A little bit strange.
After that I have used command uas_disable to deactivate temporary user authorization system via hyperterminal but although this system did its job, unfortunately the requested password was not reset and I was still involved in this matter.
So I didn’t no way. I have thought is better a test like this:
I have attached the ABB flash Disk to a USB universal card and tried to get image (Clone) of this flash card with Acronics True Image 2021 to get the complete partition image (two different partition ) Root plus user data partition . After that I decided to one more test, to recover images to this flash disk.
I don’t what happened exactly after that I get problem as I told before in this tread.
The robot ware system is ROBOTWARE_5.09.5004 and at in felexpednet system is searching for robot controller but cannot approach to it .maybe I have used wrong software and hardware to take clone of flash disk.
The boot files of my robot flash card (IRC5) With 256 MB has a problem and the operating system does not boot from the flash. While flash is not a problem.
Does anyone have an image file that can be sent to me through a link?
To restore the image, do I need to get a CF to PCMCIA converter or are common USB to CF media is suitable for this?
Hi Ben014
Thanks for reply, I have configured my salve robot to the external positioner ,but I think there is a problem in my cell configuration in compare that with picture that you have post it .you can take a look to my attachments files .
It seems I have to defined a base between my salve robot and my external axis . (my external axis is connected to the master robot)
At the moment I am using KUKA robotTeam 3.1 and ArcTechBasic and ArcTechAdvanced .
one question regarding the motionsynch over Spline as blew !!!
When I use Spline block with Sync instruction during the welding process ,
Should I add sync instruction for each point that are included inside Spline block or not ?
to better understanding if I define a SYNC with synchronization flag to the header of Spline block is enough ?
Note: I try to use ARC SPLINE also that is included inside of ArcTechAdvanced,
one thing is amazing I can not add any motion inside of ARC SPLINE . I don't know why KUKA is provided this instruction !!!!
Hi friends
One think is making me busy !!! the relation ship between two welding robot that working on one positioner that is moving and controlling by master robot.
how we can transfer the position of External Axis of master robot to the slave robot. Because I see my salve robot is moving faster than master robot and when wants to stop to the last point salve robot decrease it's speed to at the end to give time to master robot to reach to the end during cooperation and welding procedure
I am using Roboteam 3.1 and My KSS is 8.6 .....
Does any body can give me an idea, Because nothing is cleared regarding this problem that I have in KUKA documentation
Hi
Another issue regarding the KUKA RoboTeam .
I am using KUKA RoboTeam 3.1.
We can use Program and motion synchronization method inside the robot programing ,to manipulate this issue according the KUKA documentation we have to use SyncCmd() in the KRL programming format ..
This command enables program and motion synchronization in the program.
But I don’t know how to use it this command!!! Because when I write this code in the robot program I see some error message like syntax error and so on …
ENUM SYNCTYPE #PROGSYNC, #MOTIONSYNC
EXTP SYNCCMD (SYNCTYPE SYNC_T:IN, CHAR ID_NAME[64]:IN, INT
COOP_MASK:IN)
And in the KUKA documentation there isn’t any example regarding this command.
Please take a look to the attachment, there is KUKA description regarding this command.
Please help me if somebody already has used this command in his program and the people who are expert to write this code.
Hi Panic mode
Forgive me because of for my late answer.
Actually I have been in KUKA College for expert programming level 1 and 2 and
I wasn't in KUKA roboteam training unfortunately.
I am using KUKA standard document that you can find in drive D of robot as KUKA OPTION.
I don’t know I am allowed to share that document here or not?
So I don't have KUKA training document at the moment. And I can’t be in training course during next 3 month.
This story is a little bit funny because I am working on welding project with 2 robot and one external positioner with option roboteam but finally I will find a solution to remedy and run the project.
Here during the project running that I am working with roboteam. I ask some question and during this procedures we share our experience about this issue.
I don't want to call you directly to answer me and thanks a lot for your comments regarding my previous problem
but my other challenge regarding this item:
Finally I could couple two robot with PROGSYNC and SYNC instructions and two robot follow each other simultaneously but during movement regarding path program robots move step by step. it means master robot wait for salve robot for each step by SYNC instructions .this is strange for me because in my program I put CONT (Continuous movement) per each point and also I have checked for robot program pointer $Advance in both robots are set to 3!!!
Any way I can't use this way for welding application because robot stopped per each point for a short time and when I remove sync command slave robot will run its program a little bit faster than master robot. Imagine that the master robot is moving around the turntable (external axis is connected to the master) and salve robot should follow them.
I have to use SYNC instructions to use indirect geometric coupling but I don't know why both robots are moving step by step .this is my other challenge regarding the roboteam
Although I know this is a new process, (RoboTeam) maybe someone can help me
Panic Mode
I don't know to I could explain my problem that I have or not ?
Can you give me an advice to remedy my fault ?
Hi Panic mode and many thanks for useful information
Yes in welding procedure we can use this method as you have explained
This command is used for each robot (master and salve program ) to wait for each other :
PROGSYNC A1 -> 1_2 WAIT
I have used this simple command and both robot are waiting to each other and master robot turn the it's positioner and two robots weld the workpiece that installed on the positioner .
We can use this Command for other side of workpiece just with changing A1 to A2 ,and we can manipulate our program as well.
According my little experience load sharing in not good method to start two robot for welding application .and also you have explained as Well
But my question was other thing :
Now with my little experience I can run my project ,but for my experience to better project running in future I want know where is the location of my fault actually ?
If you take a look to the attachment (some pages of roboteam Documentation)
We have two section, one is Calibrating the RoboTeam and other one is Checking the calibration and geometric coupling !!!!
I have described my problem that exist at the moment in my previous post in this tread .
Please consider two robot are not installed in a same level !!!!
You and other friends make me happy to explained me how I can solve my problem
