At the startup of the robot it checks the files in memory to make sure they are correct. The alarm you have says the memory is corrupt. You will have to initialize the robot and start over.
Posts by Robodoc
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Put all your parts on Ebay
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The information on how the servo system works is proprietary to Yaskawa in Japan.
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Try your card in another robot. If it work, there is something wrong in this robot. If not:
Go and buy a new CF card. Do not format it! Cards come formatted to work in many devices. Formatting a device in a Windows based PC will make it FAT32 or NTFS. The robot does not understand these formats.
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You can use that, but you will have to move files manually.
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This is a purchased option.
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You need to have software on the PC to communicate with the robot. Most people write there own software with the MotoCom Software Development Kit (SDK).
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Can be the harness or the servo control catd
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The LOADJ, DELETEJ.... only work with the ethernet/RS232 communications to a PC connected to the robot controller. They do not work with loading or deleting jobs from a CF card or jump drive in the pendant.
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To left of the servo pack there is a small power supply for the servo system. There is a green LED labeled 5v. Is this on or off?
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There is no output from the robot that does this for you. You would need to send an output to a PLC for cycle start and cycle end and have the PLC do the run time calculations.
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You have a PL=0 on every line. This will make the robot stop at each point in your program. You also have some timers that will make the robot wait for the time to finish before moving on, however, you have no tool commands to make the robot do anything.
Don't know what you are trying to do, don't know the application.
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In an NX100 the problem can be in the 24 volt circuit. Look at the power supply to see if there are any red lights. Also, If you are using an external power supply, make sure it is working. The communication error is to the AXA card. The encoders connect to the front of the card, the system connects to the bottom of the card. If someone has moved a plug to the wrong port you can get this, or the AXA card is bad. If you have another robot you can swap the cards. Be very careful of where you take cables out and put cable in.
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No, you can't do what you are thinking of.
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On the encoder plug you short zero volt and rst. If the encoder connection does not have labels on the wires, you have to look closely at the plugs. For this motor there should be two plugs for the encoder, one white, one red. On the red connector, short 2 & 6 (see picture attached). You may have to keep it shorted over night to get the encoder to reset.
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Be very careful. Not all versions of MotoSim EG will work on a 64 bit PC. If you get an old version of MotSim and it's 32 bit (or doesn't say 64 bit) you'll need to install an emulator with Windows XP and then install MotoSim in that environment.
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Did you replace the battery in the robot arm?
Unfortunately this robot is so old you will not find any parts to fix it.
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This can be anything from the weld torch (known as the whip) to the power source going bad.
One thing to check is the wire spool. There will be a conduit that runs from the wire spool to the feeder. Make sure this is not grounding on anything (Fence, fixture, robot arm...)