I am working on a KUKA KR C4 Compact controller. I will try to describe the issue:
When I start up the KUKA (in T1 mode), I get no error messages. Everything looks fine and i can move the robot.
However, when I press my Reset button to activate the contactor relay, I get the following errors:
- Safe device CIB SR Safety Module (SION-SIB-SR): Error at input 2 - originator: KS
- Safe device CIB SR Safety Module (SION-SIB-SR): Error at input 3 - originator: KS
- Safety Stop - originator KS
I understand that input 2 is "operator safety" (door switches), and input 3 is "acknowledge operator safety" (reset button).
These are connected to the X11 interface on pins 3-4 and 12-13 for the contactor relay associated with the door switches, and on X11 pins 5-6 and 14-15. These connections have been thoroughly checked and tested, but I cannot clear the error messages once they appear.
I am using a SICK UE410-MU4T5 safety relay.
attached is the wireing and fail message: