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Error at input 2 & input 3: KUKA KR C4 Compact

  • bruun0902
  • May 8, 2025 at 11:28 AM
  • Thread is Unresolved
  • bruun0902
    Posts
    6
    • May 8, 2025 at 11:28 AM
    • New
    • #1

    I am working on a KUKA KR C4 Compact controller. I will try to describe the issue:

    When I start up the KUKA (in T1 mode), I get no error messages. Everything looks fine and i can move the robot.

    However, when I press my Reset button to activate the contactor relay, I get the following errors:

    • Safe device CIB SR Safety Module (SION-SIB-SR): Error at input 2 - originator: KS
    • Safe device CIB SR Safety Module (SION-SIB-SR): Error at input 3 - originator: KS
    • Safety Stop - originator KS

    I understand that input 2 is "operator safety" (door switches), and input 3 is "acknowledge operator safety" (reset button).
    These are connected to the X11 interface on pins 3-4 and 12-13 for the contactor relay associated with the door switches, and on X11 pins 5-6 and 14-15. These connections have been thoroughly checked and tested, but I cannot clear the error messages once they appear.

    I am using a SICK UE410-MU4T5 safety relay.

    attached is the wireing and fail message:

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  • bruun0902
    Posts
    6
    • May 8, 2025 at 2:18 PM
    • New
    • #2

    The reset-button is connected directly to terminals that are directly connected to the X11 - maybe the fail is here? Connected through a manual button?

  • Online
    SkyeFire
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    • May 8, 2025 at 4:36 PM
    • New
    • #3
    Quote from bruun0902

    The reset-button is connected directly to terminals that are directly connected to the X11

    Which terminals?

  • bruun0902
    Posts
    6
    • May 9, 2025 at 9:34 AM
    • New
    • #4
    Quote from SkyeFire

    Which terminals?

    reset-button contacts directy transfered to terminals - they are then wired to the X11 pins. Should they go through a contactrelay?

  • bruun0902
    Posts
    6
    • May 9, 2025 at 9:58 AM
    • New
    • #5

    If i SC the fence-gate i get no errors on that input. So fail at contact? Fence goes to Sick safety relays I3&i4. from I3&I4 to Q3&Q4. Q3&Q4 to K3 &K4 A1(24V). The X11 pins then on the NO-gates of the contact.

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Thread Tag Cloud

  • abb
  • Backup
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  • CRX
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  • dx200
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  • Ethernet
  • Ethernet IP
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  • vision
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