kawasaki ux120

Welcome to the forum.............

What you have written requires many questions being asked before ANYTHING can be advised.

1. Does the controller power on and boot up error free.
2. When was the last time it was working.
3. Have you got a previous file save available.
4. The error you refer to does not exist, please post a screenshot of the error.
5. What is motor protection you are referring to and why have you done this.
6. What issues and with what wires are you referring to.
7. Have you done anything else to try and resolve your issues.
8. What procedure are you using to try and turn motor power on - be specific.
9. Does the motor power light flash when you press it.
10. How is TB2 (grey connector strip at the bottom) wired.
11. Do you know how to use Kawasaki robots.

There still are many more questions, but please answer ALL of the above first, do not ignore any question I am asking, they are for a reason.

Several of your responses do not make sense or are completely useless.......................

- Controller power on, you say no error and then say an error which is it?
- Motor protection - no idea what you are talking about, no evidence, no explanation offered.
- K3 wires, why on earth are you looking at these, no evidence, no explanation offered.
- TB2 is the large grey terminal strip at the bottom of the controller with all the blue wires.

Pay attention to what I have written below.
If you cannot understand something then ASK.

- Please provide a picture of TB2, not from a distance, but a quality full frame image?
- Please provide a picture of left hand side of controller?
- Please provide a picture of the teach pendant screen with the error and also the main screen?
- Please provide a picture of the operations panel on the front of the controller?
- What documentation do you have?

Your end of year project should have been accompanied with SOMETHING from your tutor.
If not, then the tutor needs a good slap if this is what they have tasked you with.
Repair a robot system with no knowledge or training......

Times like this, I know I am not getting the complete story.

Controller does not have a suitable robot setting.
So it's probably been wiped/lost data.

You require a previous backup to restore it to or it requires reconfiguring.
If you get me a file save, I may be able to reconfigure it.

Yes.

C controllers are very selective of cards that it can use.
See the following:
C and D Controller PCMCIA known compatibility - Kawasaki Robot Forum - Robotforum - Support and discussion community for industrial robots and cobots

X15 on the left side of the controller will require safety signals or a bypass plug inserted at some point too.

TB2 is the complete strip.
- Bottom row go internal to the controller and should not be touched.
- Top row are for the 'user' ie you to connect to.

The picture I provided for X15 shows how the plug to X15 should be made/wired up.
- Therefore you just need to make that plug up.

If you don't want to make a plug up and want to disconnect the wires between TB2 and X15, then it's the top row of TB2 that need removing and jumpers inserting in the applicable terminals as below:

X15 is just an external connection (extension) of the safety signals so that it can wired to a line controller.
You would be better just making an X15 plug up instead.
Then it can be removed when it's not in use to enable the safety and prevent it being used.

*** Warning ***
If you jumper TB2 as above or make X15 plug as above the robot can move at repeat speeds.
Ensure NO-ONE is EVER in the working environment if operating in repeat mode(s).
You have been warned.