Auto Stop open

Hello, all.

I'm programming an IRB1600 robot with an IRC5 connected to an Allen-Bradley 5069-L330ERMS2 PLC.

When I switch to Auto, the pendant displays the following:

"Event Message 90205

Auto Stop open

The Automatic Mode Safeguarded Stop circuit has been broken."

I reached out to tech support, who turned me over to the panel board in the robot controller. The AS1 & AS2 indicator lights are NOT illuminated. This was our layout for X5 and X6:

ABB suggested I jumper out X5 according to the default layout, shown below:

After jumpering out X5 terminals 1-2-3, 4-5-6, 7-8-9, 10-11-12, I rebooted the controller. The Auto Stop Open fault remains.

We also tried jumpering out our safety gate to no avail.

Should I try jumpering out X6 as well? I didn't think to because none of the connections appear to be wired to AS in the diagram.

Quote from nicolahinssen

Are you sure the 3-pin jumpers at the top row actually have 3 pins? The jumpers installed by default look like they have 3 pins, but the middle one is missing the pin itself.

They indeed did not! Good catch.

And since we're using CIPSafety we aren't running anything to X5, so placing the jumpers in the default positions eliminated the autostop.

Thank you!