1. Home
    1. Dashboard
    2. Search
  2. Forum
    1. Unresolved Threads
    2. Members
      1. Recent Activities
      2. Users Online
      3. Team Members
      4. Search Members
      5. Trophys
  3. Articles
  4. Blog
  5. Videos
  6. Jobs
  7. Shop
    1. Orders
  • Login or register
  • Search
This Thread
  • Everywhere
  • This Thread
  • This Forum
  • Articles
  • Pages
  • Forum
  • Blog Articles
  • Products
  • More Options
  1. Robotforum - Support and discussion community for industrial robots and cobots
  2. Forum
  3. Industrial Robot Support and Discussion Center
  4. Fanuc Robot Forum
Your browser does not support videos RoboDK Software for simulation and programming
Visit our Mainsponsor
IRBCAM
Robotics Channel
Robotics Training
Advertise in robotics
Sponsored Ads

Have a servo -007 alarm won't go away. UPDATE

  • ktmark
  • April 12, 2024 at 11:44 PM
  • Thread is Resolved
  • ktmark
    Reactions Received
    8
    Trophies
    2
    Posts
    135
    • April 12, 2024 at 11:44 PM
    • #1

    We have a fanuc arcmate 100 robot been running fine for years but it has sat for 7 monts. .started up and got. A bazal 062 fault error . Changed the 4 batteries but fault wont go away says emergency stop error cant seem to get past that checked all the e stop areas seems fine. Any help would be appreciated ktmar

  • Go to Best Answer
  • Skooter
    Reactions Received
    172
    Trophies
    6
    Posts
    2,058
    • April 13, 2024 at 12:27 AM
    • #2

    Which controller is this? Provide that and get very specific instructions. In general - check the external e-stop circuit and verify those connections.

    If you still have the BZAL error, search BZAL on the forum to find instructions on how to clear for your controller. This has been answered dozens of times over the years.

  • ktmark
    Reactions Received
    8
    Trophies
    2
    Posts
    135
    • April 13, 2024 at 12:56 AM
    • #3

    this is for arcmate 100 robot we did check the external e stop connections they seem to be all working . Okay it still says emergency external e stop error

  • Skooter
    Reactions Received
    172
    Trophies
    6
    Posts
    2,058
    • April 13, 2024 at 1:17 AM
    • #4

    Not the manipulator, which controller series?

    ArcMate 100 is R-J or R-J2.

    ArcMate 100i is R-J2 or R-J3.

    ArcMate 100iB is R-J3iB or R-30iA (R-J3iC).

    ArcMate 100iC is R-30iA or R-30iB.

  • ktmark
    Reactions Received
    8
    Trophies
    2
    Posts
    135
    • April 13, 2024 at 3:32 PM
    • #5

    I'm sorry still new at this. It's the arc mate 100 R-j thanks again and yes servo -007 alarm won't go away

  • ktmark
    Reactions Received
    8
    Trophies
    2
    Posts
    135
    • April 13, 2024 at 3:59 PM
    • #6

    what is a srvo -007 alarm mean emergency stop alarm. Sorry for a dumb question thanks sir

  • gpunkt
    Reactions Received
    138
    Trophies
    6
    Posts
    492
    • April 15, 2024 at 5:33 PM
    • #7

    An external emergency stop button is an emergency stop button that is not a part of the robot system, but has been added in to the system. Such as an E-Stop at the fence.

    Both the E-stop on the controller cabinet as well as the E-stop on the TP are considered to be part of the robot system and thus not referred to as "external".

    SRVO-007 means that the circuit for external emergency stop buttons was broken in either of the two channels.

    This can be due to someone pressing any one of the daisy-chained (external) E-stops,

    or there is a fault in any of the external E-stops,

    or the cabling has been damaged,

    or if there are no external E-stops used, then the jumpers on the E-stop board in the controller cabinet are faulty.

    Last resort would be that the E-stop board itself is faulty.

    Maybe there's also some fuse related to the external emergency stop circuit that has blown inside the cabinet?

    Are the error LEDs on the Mainboard ok? The 7-segment LED indicator reporting anything?

  • ktmark
    Reactions Received
    8
    Trophies
    2
    Posts
    135
    • April 15, 2024 at 5:46 PM
    • #8

    thanks for yoyr input and information. I will check everything you said out. The maintenance man isn't here today 😒 thanks kirk

  • Skooter
    Reactions Received
    172
    Trophies
    6
    Posts
    2,058
    • April 15, 2024 at 10:49 PM
    • #9

    Sometimes E-Stop switch contacts get dirty if not used on occasion. With power ON, cycle all the external E-Stop switches in the cell about 10 times each. Now see if the SRVO-007 error clears.

    If that doesn't work; with the power OFF, check the external E-Stop circuit at the EMG Board terminal block CRR3 (top one). Measure CRR3-6 [EMGIN1] to CRR3-8 [EMGINC], should be less than 10 ohms. Measure CRR3-8 [EMGINC] to CRR3-10 [EMGIN2], it should also be less than 10 ohms.

  • ktmark
    Reactions Received
    8
    Trophies
    2
    Posts
    135
    • April 15, 2024 at 11:26 PM
    • #10

    thank you I will try that about checking the external e stops when robot is on the maintenance guy did say that they checked okay . I was going to replace the external cable but this one is wired inside the box must of the other cables are attached on the outside.

  • ktmark
    Reactions Received
    8
    Trophies
    2
    Posts
    135
    • April 16, 2024 at 10:59 PM
    • #11

    the maintenance guy didn't show up again

    I was going to swap out the tp cable but this one is hard wired in the controller unit not likecthe others that are on the outside plug in

  • Skooter
    Reactions Received
    172
    Trophies
    6
    Posts
    2,058
    • April 17, 2024 at 1:16 AM
    • #12

    Looking at terminal block CRR3 on the EMG Board, are there jumpers between CRR3-6 [EMGIN1] & CRR3-8 [EMGINC] and also between CRR3-8 [EMGINC] & CRR3-10 [EMGIN2]?

  • ktmark
    Reactions Received
    8
    Trophies
    2
    Posts
    135
    • April 17, 2024 at 2:02 PM
    • #13

    I will look

    Quote from Skooter

    Looking at terminal block CRR3 on the EMG Board, are there jumpers between CRR3-6 [EMGIN1] & CRR3-8 [EMGINC] and also between CRR3-8 [EMGINC] & CRR3-10 [EMGIN2]?

    Images

    • 20240506_091648.jpg
      • 245.96 kB
      • 1,920 × 953
      • 7

    Edited 2 times, last by ktmark: Wrong picture (May 6, 2024 at 10:22 PM).

  • ktmark
    Reactions Received
    8
    Trophies
    2
    Posts
    135
    • April 19, 2024 at 2:07 PM
    • #14

    hello again the maintenance guy hasn't been here all week and we need this up and running. We changed the 4 D batteies and we still are getting servo bzal 062 error. Axis 6. This is arcmate 100 rj series .thanks for any input..

  • gpunkt
    Reactions Received
    138
    Trophies
    6
    Posts
    492
    • April 19, 2024 at 4:34 PM
    • #15

    For SRVO-062 BZAL error, after inserting fresh batteries you need to reset the pulsecoder alarm:

    MENU->0 NEXT->MASTER/CAL

    There you will have RES_PCA on F3-key. Perform this and then cycle power and the alarm should be gone.

    If you are not able to access the MASTER/CAL menu, then you need to enable it's visibility by setting the system variable $MASTER_ENB to 1.

    Next you will probably have lost the mastering since you had a BZAL....

  • ktmark
    Reactions Received
    8
    Trophies
    2
    Posts
    135
    • April 19, 2024 at 5:43 PM
    • #16

    thanks I will check and make sure the batteries are in correctly than reset the pulse coder like you indicated .

  • ktmark
    Reactions Received
    8
    Trophies
    2
    Posts
    135
    • April 22, 2024 at 9:53 PM
    • #17

    Hello the maintancw guy came in and he did say there are jumpers in the terminals 2 of them. We still cannot past this and srvo bazel 062 error but when I hold the dead man switch in the 007 error goes away and the bazel. 062 comes up . The maintained guy thinks it's a bad board. However this has been running for a long time just sat for 6 months . Also. Are those jumpers suppose to be there when we try to clear the faults thanks kt

  • pdl
    Reactions Received
    271
    Trophies
    9
    Posts
    1,548
    • April 22, 2024 at 10:04 PM
    • #18

    Did you cycle power after clearing the BZAL alarm using the RES_PCA function from the mastering menu?

  • ktmark
    Reactions Received
    8
    Trophies
    2
    Posts
    135
    • April 22, 2024 at 10:55 PM
    • #19

    I want to but the maintenance guy said he wanted to clear the 007 emergency stop error first. I told him we can still do it .when you say cycle power is that in the teach pendant or the machine itself thanks

  • gpunkt
    Reactions Received
    138
    Trophies
    6
    Posts
    492
    • April 22, 2024 at 11:00 PM
    • #20

    Easiest way to cycle power would be to just turn off the main breaker in the controller cabinet, then wait a few seconds and then turn it back on again.

Advertising from our partners

IRBCAM
Robotics Channel
Robotics Training
Advertise in robotics
Advertise in Robotics
Advertise in Robotics

Job Postings

  • Anyware Robotics is hiring!

    yzhou377 February 23, 2025 at 4:54 AM
  • How to see your Job Posting (search or recruit) here in Robot-Forum.com

    Werner Hampel November 18, 2021 at 3:44 PM
Your browser does not support videos RoboDK Software for simulation and programming

Tag Cloud

  • abb
  • Backup
  • calibration
  • Communication
  • CRX
  • DCS
  • dx100
  • dx200
  • error
  • Ethernet
  • Ethernet IP
  • external axis
  • Fanuc
  • help
  • hmi
  • I/O
  • irc5
  • IRVIsion
  • karel
  • kawasaki
  • KRC2
  • KRC4
  • KRC 4
  • krc5
  • KRL
  • KUKA
  • motoman
  • Offset
  • PLC
  • PROFINET
  • Program
  • Programming
  • RAPID
  • roboguide
  • robot
  • robotstudio
  • RSI
  • safety
  • Siemens
  • simulation
  • SPEED
  • staubli
  • tcp
  • TCP/IP
  • teach pendant
  • vision
  • Welding
  • workvisual
  • yaskawa
  • YRC1000

Thread Tag Cloud

  • abb
  • Backup
  • calibration
  • Communication
  • CRX
  • DCS
  • dx100
  • dx200
  • error
  • Ethernet
  • Ethernet IP
  • external axis
  • Fanuc
  • help
  • hmi
  • I/O
  • irc5
  • IRVIsion
  • karel
  • kawasaki
  • KRC2
  • KRC4
  • KRC 4
  • krc5
  • KRL
  • KUKA
  • motoman
  • Offset
  • PLC
  • PROFINET
  • Program
  • Programming
  • RAPID
  • roboguide
  • robot
  • robotstudio
  • RSI
  • safety
  • Siemens
  • simulation
  • SPEED
  • staubli
  • tcp
  • TCP/IP
  • teach pendant
  • vision
  • Welding
  • workvisual
  • yaskawa
  • YRC1000
  1. Privacy Policy
  2. Legal Notice
Powered by WoltLab Suite™
As a registered Member:
* You will see no Google advertising
* You can translate posts into your local language
* You can ask questions or help the community with your knowledge
* You can thank the authors for their help
* You can receive notifications of replies or new topics on request
* We do not sell your data - we promise

JOIN OUR GREAT ROBOTICS COMMUNITY.
Don’t have an account yet? Register yourself now and be a part of our community!
Register Yourself Lost Password
Robotforum - Support and discussion community for industrial robots and cobots in the WSC-Connect App on Google Play
Robotforum - Support and discussion community for industrial robots and cobots in the WSC-Connect App on the App Store
Download