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Restore BackUp in New Cell

  • enriquetracker
  • January 12, 2024 at 8:41 AM
  • Thread is Unresolved
  • enriquetracker
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    • January 12, 2024 at 8:41 AM
    • #1

    Hi Guys!

    I have to restore a backup in a new cell.

    I would like to know what steps I have to follow.

    For example

    1- Calibrate the tool

    2- Redo the frames

    3- Calibrate Vision

    4- Reposition objectives

    We don't have much time and I wouldn't want to remake things because I did it in the wrong order.

    Thank you!!!

  • Fubini January 12, 2024 at 8:54 AM

    Approved the thread.
  • HawkME
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    • January 12, 2024 at 12:36 PM
    • #2

    Why are you restoring a backup?

    Before you do so, take a new image and AOA backup. Then you can undo the restore.

  • enriquetracker
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    • January 12, 2024 at 12:41 PM
    • #3

    Sorry, my English is not very good.

    We have 3 cells. We are finishing the first one and I have the backup.

    Now we have to load the backup in the new one. I have the master fill of the new robot and I know how to load the backup, but then, I have to make adjustments, like calibrating the visions system, adjusting the frames etc etc.


    I would like to know if you can recommend steps to do all this in order.

    Thanks!

  • HawkME
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    • January 12, 2024 at 12:50 PM
    • #4

    Is it the exact same model # of robot and controller? Does it have all the same options and hardware in the controller?

  • enriquetracker
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    • January 12, 2024 at 12:51 PM
    • #5

    Yes! All is the same.

  • HawkME
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    • January 12, 2024 at 12:59 PM
    • #6

    That's good.

    Still start by taking image and AOA backups of each robot.

    Then you can restore from the other completed robot.

    After that you will want to load the correct mastering counts. If the new robots were already mastered you can simply load the sysmast.sv file from your AOA backup. If not then you should enter them manually from the original data sheet. After mastering, take reach robot joint to 0 degrees to verify mastering is correct.

    Then go into the system variables and enter the correct robot F#.

    After that is completed you can do your list of things above (tool, frames, vision, etc).

  • enriquetracker
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    • January 12, 2024 at 1:10 PM
    • #7

    Thank you very much, you are really fast.

    But my question is about this list, what do you think is the order of the list?

    Should I start calibrating the vision or redo the frames or try everything and see what doesn't work and change it?

  • HawkME
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    • January 12, 2024 at 6:39 PM
    • #8

    Your order is good. User tool, user frames, vision, then run slow in teach mode and touch up as needed.

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    gpunkt
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    • January 14, 2024 at 8:08 PM
    • #9

    Worth noting/adding to what HawkME said (also for future readers of this thread):

    NEVER restore an IMG from another robot system!

    As long as two (or more) robots are of the same model, their controllers are the same kind and they both have the same software options installed then you can restore the AOA from another robot.

    (If not, then you're better off manually entering the frame data, payload, manually loading TP-programs and so on.)

    However......

    Unless they also share the same exact version of the system software, leave out the SYSSERVO.SV-file and the SYSVARS.SV-file when restoring.

    Also (for obvious reasons) never restore the SYSMAST.SV-file from another robot.

    As a last reminder:

    Before loading something new in to a robot, make an IMG-backup as well as an AOA-backup in case things go south...

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Thread Tag Cloud

  • abb
  • Backup
  • calibration
  • Communication
  • CRX
  • DCS
  • dx100
  • dx200
  • error
  • Ethernet
  • Ethernet IP
  • external axis
  • Fanuc
  • help
  • hmi
  • I/O
  • irc5
  • IRVIsion
  • karel
  • kawasaki
  • KRC2
  • KRC4
  • KRC 4
  • KRL
  • KUKA
  • motoman
  • Offset
  • PLC
  • PROFINET
  • Program
  • Programming
  • RAPID
  • robodk
  • roboguide
  • robot
  • robotstudio
  • RSI
  • safety
  • Siemens
  • simulation
  • SPEED
  • staubli
  • tcp
  • TCP/IP
  • teach pendant
  • vision
  • Welding
  • workvisual
  • yaskawa
  • YRC1000

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