1. Home
    1. Dashboard
    2. Search
  2. Forum
    1. Unresolved Threads
    2. Members
      1. Recent Activities
      2. Users Online
      3. Team Members
      4. Search Members
      5. Trophys
  3. Articles
  4. Blog
  5. Videos
  6. Jobs
  7. Shop
    1. Orders
  • Login or register
  • Search
This Thread
  • Everywhere
  • This Thread
  • This Forum
  • Articles
  • Pages
  • Forum
  • Blog Articles
  • Products
  • More Options
  1. Robotforum - Support and discussion community for industrial robots and cobots
  2. Forum
  3. Industrial Robot Support and Discussion Center
  4. Fanuc Robot Forum
Your browser does not support videos RoboDK Software for simulation and programming
Visit our Mainsponsor
IRBCAM
Robotics Channel
Robotics Training
Advertise in robotics
Sponsored Ads

Aluminum Weld Defect. Can't figure it out, please help!!

  • C Webb
  • December 12, 2023 at 5:25 PM
  • Thread is Unresolved
  • C Webb
    Trophies
    2
    Posts
    13
    • December 12, 2023 at 5:25 PM
    • #1

    I keep getting these weird looking type of burned lines around the edges of my weld. If I raise the trim it's more pronounced.. if I lower the trim it starts to go away to the detriment of the weld.

    I'm welding in 5356 aluminum with 5356 weld wire.

    This current setting is Ac prec pulse. 200wfs. 1.0+/- trim. 20 movement speed with circle weave.

    Any idea what is causing this and how I can prevent it?

  • C.Crosby
    Trophies
    2
    Posts
    46
    • December 13, 2023 at 8:07 PM
    • #2

    have you welded aluminum before in any way, robotically, MIG, TIG? or is this your first experience with it hands on?

    copied from google: During welding, the heat of the welding process can cause aluminum to react with oxygen, nitrogen, and other gases in the atmosphere. This reaction can produce a variety of byproducts, including aluminum oxide and aluminum nitride, which can be deposited on the surface of the weld as a black, sooty residue.

  • C.Crosby
    Trophies
    2
    Posts
    46
    • December 13, 2023 at 8:16 PM
    • #3

    We build aluminum docks, boat lifts and trailers at my work. all of our welds get cleaned. we brush all welds with a wire brush or brush wheel on a die grinder setup. we use pulse on pulse for most things in production and every welding robot uses the pulse on pulse process.

    Lincoln MIG welders on the production line and Lincoln powerwaves for our robots.

  • pdl
    Reactions Received
    270
    Trophies
    9
    Posts
    1,539
    • December 13, 2023 at 9:12 PM
    • #4

    And your shielding gas supply was okay?

Advertising from our partners

IRBCAM
Robotics Channel
Robotics Training
Advertise in robotics
Advertise in Robotics
Advertise in Robotics

Job Postings

  • Anyware Robotics is hiring!

    yzhou377 February 23, 2025 at 4:54 AM
  • How to see your Job Posting (search or recruit) here in Robot-Forum.com

    Werner Hampel November 18, 2021 at 3:44 PM
Your browser does not support videos RoboDK Software for simulation and programming

Tag Cloud

  • abb
  • Backup
  • calibration
  • Communication
  • CRX
  • DCS
  • dx100
  • dx200
  • error
  • Ethernet
  • Ethernet IP
  • external axis
  • Fanuc
  • help
  • hmi
  • I/O
  • irc5
  • IRVIsion
  • karel
  • kawasaki
  • KRC2
  • KRC4
  • KRC 4
  • KRL
  • KUKA
  • motoman
  • Offset
  • PLC
  • PROFINET
  • Program
  • Programming
  • RAPID
  • robodk
  • roboguide
  • robot
  • robotstudio
  • RSI
  • safety
  • Siemens
  • simulation
  • SPEED
  • staubli
  • tcp
  • TCP/IP
  • teach pendant
  • vision
  • Welding
  • workvisual
  • yaskawa
  • YRC1000

Thread Tag Cloud

  • abb
  • Backup
  • calibration
  • Communication
  • CRX
  • DCS
  • dx100
  • dx200
  • error
  • Ethernet
  • Ethernet IP
  • external axis
  • Fanuc
  • help
  • hmi
  • I/O
  • irc5
  • IRVIsion
  • karel
  • kawasaki
  • KRC2
  • KRC4
  • KRC 4
  • KRL
  • KUKA
  • motoman
  • Offset
  • PLC
  • PROFINET
  • Program
  • Programming
  • RAPID
  • robodk
  • roboguide
  • robot
  • robotstudio
  • RSI
  • safety
  • Siemens
  • simulation
  • SPEED
  • staubli
  • tcp
  • TCP/IP
  • teach pendant
  • vision
  • Welding
  • workvisual
  • yaskawa
  • YRC1000

Tags

  • Aluminum welding defects
  1. Privacy Policy
  2. Legal Notice
Powered by WoltLab Suite™
As a registered Member:
* You will see no Google advertising
* You can translate posts into your local language
* You can ask questions or help the community with your knowledge
* You can thank the authors for their help
* You can receive notifications of replies or new topics on request
* We do not sell your data - we promise

JOIN OUR GREAT ROBOTICS COMMUNITY.
Don’t have an account yet? Register yourself now and be a part of our community!
Register Yourself Lost Password
Robotforum - Support and discussion community for industrial robots and cobots in the WSC-Connect App on Google Play
Robotforum - Support and discussion community for industrial robots and cobots in the WSC-Connect App on the App Store
Download