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palletizing apllication - PalletSolver

  • bonczek
  • May 12, 2023 at 12:30 PM
  • Thread is Unresolved
  • bonczek
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    • May 12, 2023 at 12:30 PM
    • #1

    Have any of you prepared a palletizing application using the Pallet Sollver package from the Yaskawa robot?

    I'm just wondering how the MasterJob and program structure looks like in general. Maybe you have some backups or example programms?

    Thanks.

  • Lemster68 May 12, 2023 at 2:02 PM

    Approved the thread.
  • TSGIR
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    • May 12, 2023 at 2:35 PM
    • #2

    When you buy a pallet solver package from Yaskawa, they give you all jobs, ladder CIO and all documents.

  • bonczek
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    • May 17, 2023 at 9:28 AM
    • #3

    Did you work on that kind of application? Do you know if it's possible to call different programms by PLC depending on the box & pallet size?

    Quote from TSGIR

    When you buy a pallet solver package from Yaskawa, they give you all jobs, ladder CIO and all documents.

  • TSGIR
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    • May 17, 2023 at 10:36 AM
    • #4

    Yes i had experience with Pallaetsolver in 3 project.

    In the pallet solver all jobs are ready to use and you must call the pallet solver master job and couldn't call other job by it.

    You can only use all palletsolver jobs but you can do edit on the jobs by your needs.

  • bonczek
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    • May 17, 2023 at 10:52 AM
    • #5

    Yep, I meant to call different jobs where boxes and pallets size will be different. Thanks.

    Do you have any backup of these projects?

    Some changes have to be done by integrator in these programms. I would like to take a look on it. Especially the USER ADJUSTMENTS & USER CONTROL TASK.

    Quote from TSGIR

    Yes i had experience with Pallaetsolver in 3 project.

    In the pallet solver all jobs are ready to use and you must call the pallet solver master job and couldn't call other job by it.

    You can only use all palletsolver jobs but you can do edit on the jobs by your needs.

  • TSGIR
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    • May 17, 2023 at 9:59 PM
    • #6

    For different box or pallet you must use pallet solver PC software, you can create your pattern in it and load on the USB or SD card or CF card according to the your controller and load your pattern. It can create a new job automatic in your controller and load all data from new product and pallet. You don't need any change in the job because of your box or pallet different.

  • bonczek
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    • May 18, 2023 at 8:26 AM
    • #7

    Could you tell me which of these programms called from MasterJob you were supposed to change?

    /JOB

    //NAME !PALLETSOLVER_MASTER_JOB!

    ///FOLDERNAME PALLETSOLVER

    //POS

    ///NPOS 0,0,0,0,0,0

    //ALIAS

    ///IN 2

    1012 uSys_PLC_Control

    1593 Griper_HasParts!

    //INST

    ///DATE 2021/06/15 12:00

    ///COMM PalletSolver Ver. 1.6.1.38

    ///ATTR SC,RW,CJ

    ///LVARS 2,0,0,0,0,0,0,0

    NOP

    IFTHENEXP IN#(Griper_HasParts!)=ON

    PSTART JOB:INIT_INTERRUPTED_MOTION SUB1

    PWAIT SUB1

    ENDIF

    CALL JOB:'PALLETSOLVER_CELL_SETUP

    CALL JOB:INIT_IO

    CALL JOB:USER_CLEAR_IO

    CALL JOB:USER_ADJUSTMENTS

    CALL JOB:INIT_VAR

    CALL JOB:INIT_STATIONS

    CALL JOB:INIT_STATION_CLOCK_ORDER

    '

    PSTART JOB:'PALLETSOLVER_MOTION SUB1

    PSTART JOB:'PALLETSOLVER_PLANNER SUB2

    PSTART JOB:USER_CONTROL_TASK SUB3

    '

    PWAIT SUB1

    PWAIT SUB2

    PWAIT SUB3

    END

  • bonczek
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    • May 18, 2023 at 8:30 AM
    • #8

    Could you tell me which of these programms called from MasterJob you were supposed to change?

    /JOB

    //NAME !PALLETSOLVER_MASTER_JOB!

    ///FOLDERNAME PALLETSOLVER

    //POS

    ///NPOS 0,0,0,0,0,0

    //ALIAS

    ///IN 2

    1012 uSys_PLC_Control

    1593 Griper_HasParts!

    //INST

    ///DATE 2021/06/15 12:00

    ///COMM PalletSolver Ver. 1.6.1.38

    ///ATTR SC,RW,CJ

    ///LVARS 2,0,0,0,0,0,0,0

    NOP

    IFTHENEXP IN#(Griper_HasParts!)=ON

    PSTART JOB:INIT_INTERRUPTED_MOTION SUB1

    PWAIT SUB1

    ENDIF

    CALL JOB:'PALLETSOLVER_CELL_SETUP

    CALL JOB:INIT_IO

    CALL JOB:USER_CLEAR_IO

    CALL JOB:USER_ADJUSTMENTS

    CALL JOB:INIT_VAR

    CALL JOB:INIT_STATIONS

    CALL JOB:INIT_STATION_CLOCK_ORDER

    '

    PSTART JOB:'PALLETSOLVER_MOTION SUB1

    PSTART JOB:'PALLETSOLVER_PLANNER SUB2

    PSTART JOB:USER_CONTROL_TASK SUB3

    '

    PWAIT SUB1

    PWAIT SUB2

    PWAIT SUB3

    END

  • TSGIR
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    • May 18, 2023 at 10:19 AM
    • #9

    You need only set parameters in the "USER_ADJUSTMENTS"job.

    The "'PALLETSOLVER_CELL_SETUP" job create automatic by setting in the PALLET SOLVER SETUP menu in the pendant.

  • bonczek
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    • May 18, 2023 at 2:29 PM
    • #10

    What if I will have have few Patterns saved on my USB? Want to swap between them in easy way from the operator panel using PLC.

    Shouldn't the USER CONTROL TASK be adjusted to this kind of application?

  • TSGIR
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    • May 18, 2023 at 8:22 PM
    • #11

    Yes that is possible, you can define several pattern, save on USB and load pattern according to the product ID and pattern ID.

    If you have HMI panel, you can use it easy to load product.

  • bonczek
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    • May 22, 2023 at 10:18 AM
    • #12
    Quote from TSGIR

    Yes that is possible, you can define several pattern, save on USB and load pattern according to the product ID and pattern ID.

    If you have HMI panel, you can use it easy to load product.

    Do you know which of this robot jobs has to be adjusted to load different patterns?

  • BCinTN
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    • May 22, 2023 at 4:17 PM
    • #13
    Quote from bonczek

    Do you know which of this robot jobs has to be adjusted to load different patterns?

    Are you using PLC control or Robot control on your setup of the Cell?

    If using Robot control then you can assign the new part from the build station on the robot pendant. Either mode you can assign through message commands from the PLC. no need to modify code for different patterns.

  • bonczek
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    • May 23, 2023 at 9:32 AM
    • #14
    Quote from BCinTN

    Are you using PLC control or Robot control on your setup of the Cell?

    If using Robot control then you can assign the new part from the build station on the robot pendant. Either mode you can assign through message commands from the PLC. no need to modify code for different patterns.

    PLC Control.

    What about all of these Pallet Solver Signals like: "Build8 Pattern Assigned" or "Build7 Done". Do you know if these signals will be sent to PLC automatically after choosing Pattern or it needs any special jobs adjustments?

    Edited once, last by bonczek (May 24, 2023 at 8:29 AM).

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Thread Tag Cloud

  • abb
  • Backup
  • calibration
  • Communication
  • CRX
  • DCS
  • dx100
  • dx200
  • error
  • Ethernet
  • Ethernet IP
  • external axis
  • Fanuc
  • help
  • hmi
  • I/O
  • irc5
  • IRVIsion
  • karel
  • kawasaki
  • KRC2
  • KRC4
  • KRC 4
  • KRL
  • KUKA
  • motoman
  • Offset
  • PLC
  • PROFINET
  • Program
  • Programming
  • RAPID
  • robodk
  • roboguide
  • robot
  • robotstudio
  • RSI
  • safety
  • Siemens
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  • TCP/IP
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