Kuka KR C3 robot

  • I have a Kuka KR C3 robot controller (KSS 5.5.16) and a KR3 arm.

    Trying to get the robot running but first I had to:

    - replace the motherboard in the control cabinet (capacitor change didn't fix the no-boot problem).

    - replaced the two 12VDC backup batteries (old ones were split).

    - replaced the backlight in the teach-pendant LCD (screen not visible)

    - replaced the 3x AA batteries at the base of the robot used by the RDW board to remember encoder position

    Now on power-up I get two messages I don't understand:

    - Invalid motor rating PM1

    - Wrong model number PM1

    I transferred the data from the RDW board to the hard-drive and I verified I have the correct robot serial number in the Robot Data and still cannot jog the robot in T1 mode, with dead-man switch pressed, Motor Enable (I) switch, next to mode selector key, pressed.

    The only thing I can think of now is the X11 (37-pin two row db connector) safety bypass is not wired correctly.

    Does anyone here have the manuals for KR C3 controller and the KR3 robot arm?

    I would like to re-install the KSS on the hard-drive using the setup program in the second partition of the hard-drive. How do I do that please?


    I use this robot for learning and the robot arm is mounted on a very sturdy work-bench and some distance away from the control cabinet and teach-pendant. I have two KR C1 robots, one KR C2 and one KR C4 I use for testing and this is ny first KR C3.


    Thank you

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