ABB S4C M98 IRB640 Test DSQC-328 went wrong

  • Bridged them all and the lights are all on on...

    Tomorrow I'm gonna try what you would do!


    Thanks so far guys!

  • Skooter Thank You!!!!!


    I did what you said, and I got rid of the e-stop errors.


    All that's left is the system failure state error....

  • Glad the estops are gone. My best guess is there is still an electrical/hardware issue causing the 10014. Can you do a new elog and post? When I don't see position values, I think about rev counters. Since it started with the DSQC328, are its MS & NS LEDs green? Do you have a recent backup from before these issues started? I would try reloading recent parameters before restoring a backup.

  • Hello,


    I tried to reload the parameters but it didn't make any difference.

    I can't reload the program because of the system error...


    I can't update rev counters either because I can't jog the robot


    Does anyone have any idea what I can do?


    Greets Rick

  • Thanks for your response Lemster68.

    I can't move the robot, no movement at all....


    The motor on button on the front does not blink and it does not respond when pressed.

    I find it difficult to indicate where the problem may lie...


    When I try to switch from linear to rotational jogging I get this message.


  • I tried to reload the io parameter and it didn't make any difference.

    I can't load the program, because i can't get to that settings at all.

  • Should load all parameters, can't say just the I/O would make a difference.

    An entire backup from before this started would very helpful to try.

    I would concentrate on getting the robot to jog before trying to load a program.

  • Is there another solution?

    I only have the I/O parameters and the program.

    The other parameters I didn't change...


    I agree that it starts with just being able to jog.

  • Since it was a fully functional robot before testing the DSQC328, my assumption was there should be a backup somewhere.


    On the electrical side of troubleshooting, make sure the connections between the panel board and the backplane are good.

    Does this 'Unexpected error' occur when pressing the teach pendant deadman switch or when changing jog coordinates?

  • Since it was a fully functional robot before testing the DSQC328, my assumption was there should be a backup somewhere.


    On the electrical side of troubleshooting, make sure the connections between the panel board and the backplane are good.

    Does this 'Unexpected error' occur when pressing the teach pendant deadman switch or when changing jog coordinates?

    I bought this robot from an auction, had a company reinstall the software on it.

    Then I set up the IO prameters and created a program for it...

    and that's how it's worked until now...

    Then I didn't make any more backups because I thought I had enough using the IO parameter and the program.


    The 'Unexpected error' occur when you go to jogging screen and try to jogg.

    Also the light on the front from the motor turn on button is of and not blinking...

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