I am facing issues with Kuka KR150 R3300 K Prime, Version 8.2.x . Kuka boot up normal, but following error comes at Startup, at smart pad.
Issues.
KSS14005 BOOT failed for module KCP3 Driver
KSS14011 Boot Error in file KagaInit.cpp in line P-325; Error passing KNET.xml, loading defaults
KSS13012 Error during ECAT stack initialization.EtherCATwrappersys-x48.xml Error reading configuration file.
KSS01008 Cold start of controller
KSS13013 SYS-x-42 Error during ECAT stuck initialization. EtherCATwrappersys-x42.xml Error reading configuration file.
KSS12040 Position comparison robot control <>
KSS02898 Ackn. Stop due to field bus Error
KSS1302 Error on writing, driver SYS-X44-PB-Slave1
KSS0258 Ackn Stop due to field bus Error
KSS01034 Error on reading, drive Sys-x44-PB-Slave1
KSS06503 I/O driver KCP3 configuration Error
KSS1303 <ECAT> Error creating EtheCAT stack instance
KSS06503 IO Drive SYS-X44-PB-Slave1 configuration Error.
Activities:
1- Check conditions of all fuses on CCU/SIB. If faulty steady RED LED will glow in controller ON condition..
2. Disconnect, clean and reconnect all LAN cables inside controller in controller off condition.
3. Clean PC unit. Disconnect, clean and reconnect PCI network card in controller off condition.
4. Connect Monitor with PC, done cold boot with reload files and disconnect Smartpad from controller. Found its same error pattern or not.
Abnormal LED Indications on CCU
X44 Not flashing. Still ON
X48 Not Flashing Still ON
Abnormal LED Indications on SIB
RUN LED on ON
FSOE LED not ON
This Robot is working since 3 years. No one do anything change in programming.
There is no power failure.. Battery backup.
Please suggest what will be the solution to rectify this hidden issue.