I've worked a little bit with a few Fanuc Robots, feel free to treat me like a noob. We have two identical machines using the 200iD 4SH(small 5 axis robots). One was eventually setup and running product. I attempted to copy over everything to the next machine and I keep getting fault's usually MOTN-063 when moving between position registers. The configuration strings are all the same, the movements are simple and not usually far apart. I did a zero master and calibration, it seems like everything will work for a short time If I re-set the position registers and then it will randomly start faulting constantly again.
Even though the first machine was running, calibration was off and I could see issues down the road. So I did another zero master and calibration, re-set the same positions and sure enough I'm getting the MOTN-063 fault on the machine that had been working. I read you really shouldn't do zero mastering, accuracy isn't really a problem right now though. The fault comes up when I'm in the Position Register page, After I record the positions I do little dry runs hitting the "Go To" button to various positions. Even when there's very little motion between two points and the calibration string's are identical, it throws up MOTN-063. I'm guessing I'm doing something wrong calibration wise but could use some help. Any ideas or help is greatly appreciated.