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Weird issue, KR200 KRC1 control A1 locked up after shipping.

  • shortchevy454
  • May 20, 2014 at 4:27 PM
  • Thread is Resolved
  • shortchevy454
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    • May 20, 2014 at 4:27 PM
    • #1

    Hello all, I have a weird issue I just came across. We have a 2002 KR200 robot that was working completely fine. It was shipped to another location 100 miles away and suddenly I am getting a "gear torque exceeded axis A1" error. Checked the connection cables and all looks good. Next step was to remove the motor from the base and try. Even with the motor laying on its side not installed it still kicks out this error. Reached into the base and I can easily rotate A1 by hand. Swapped the motor to A3 and the original A1 motor is fine. Thinking the brakes are staying on when it is connected at the A1 position. Is there any brake fuses on these similar to Nachi? Anyone else have any ideas or came across this before?

  • the leg
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    • May 20, 2014 at 6:13 PM
    • #2

    could be the pm600 they dont travel very well lol

  • shortchevy454
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    • May 20, 2014 at 9:16 PM
    • #3

    I've noticed, Even with MFC cards working their way loose in transit. Seems like the KCP's are a little on the weak side as well.

  • panic mode
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    • May 21, 2014 at 8:35 AM
    • #4

    i had same problem and connector pins were pushed out. i would check brake circuit for A1...
    PM6-600 has fuses and they are all in the upper left corner (round black fuse holders with slots for flat blade screwdriver).

    1) read pinned topic: READ FIRST...

    2) if you have an issue with robot, post question in the correct forum section... do NOT contact me directly

    3) read 1 and 2

  • shortchevy454
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    • May 21, 2014 at 4:06 PM
    • #5
    Quote from panic mode


    i had same problem and connector pins were pushed out. i would check brake circuit for A1...
    PM6-600 has fuses and they are all in the upper left corner (round black fuse holders with slots for flat blade screwdriver).

    The connector pins in the robot connection cables or the robot itself? I am pretty sure the motor power and brake power runs through the same cable right? I checked them but I will recheck them, thanks.

  • Az
    Amir Elmi
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    • December 10, 2018 at 7:30 AM
    • #6

    hello
    I've had same problem I was wondering do you find any soulotion to deal with this problem
    my robot is KRC2 KR15/2 with kss4.7.1 when I jog the robot I have GEAR TORQUE EXCEEDED AXIS A1 and A4, I almost change every thing any idea can be great help
    thank you

  • Ravo
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    • December 10, 2018 at 9:36 PM
    • #7

    Check all connector pins

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Tag Cloud

  • abb
  • Backup
  • calibration
  • Communication
  • CRX
  • DCS
  • dx100
  • dx200
  • error
  • Ethernet
  • Ethernet IP
  • external axis
  • Fanuc
  • help
  • hmi
  • I/O
  • irc5
  • IRVIsion
  • karel
  • kawasaki
  • KRC2
  • KRC4
  • KRC 4
  • krc5
  • KRL
  • KUKA
  • motoman
  • Offset
  • PLC
  • PROFINET
  • Program
  • Programming
  • RAPID
  • roboguide
  • robot
  • robotstudio
  • RSI
  • safety
  • Siemens
  • simulation
  • SPEED
  • staubli
  • tcp
  • TCP/IP
  • teach pendant
  • vision
  • Welding
  • workvisual
  • yaskawa
  • YRC1000

Thread Tag Cloud

  • abb
  • Backup
  • calibration
  • Communication
  • CRX
  • DCS
  • dx100
  • dx200
  • error
  • Ethernet
  • Ethernet IP
  • external axis
  • Fanuc
  • help
  • hmi
  • I/O
  • irc5
  • IRVIsion
  • karel
  • kawasaki
  • KRC2
  • KRC4
  • KRC 4
  • krc5
  • KRL
  • KUKA
  • motoman
  • Offset
  • PLC
  • PROFINET
  • Program
  • Programming
  • RAPID
  • roboguide
  • robot
  • robotstudio
  • RSI
  • safety
  • Siemens
  • simulation
  • SPEED
  • staubli
  • tcp
  • TCP/IP
  • teach pendant
  • vision
  • Welding
  • workvisual
  • yaskawa
  • YRC1000

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