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E-Stop wiring question

  • neeboy74
  • April 9, 2014 at 8:03 PM
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    SkyeFire
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    • April 21, 2014 at 7:28 PM
    • #21

    You may need to set $DRIVES_OFF to $IN[1025] in the /R1/STEU/MADA/MACHINE.DAT file. Or just do it the easy way in the Auto External I/O setup menu. This is one of those odd "inverted logic" signals -- it doesn't shut the motors off, you need it True at all times in order to keep the motors on. It's sort of like Move Enable, but controls motor power.
    $DRIVES_ON, OTOH, is just a momentary pulse to turn the motors on. $DRIVES_OFF needs to be true before you send $DRIVES_ON (for EXT mode) or push the motors-on button (AUT mode).

  • neeboy74
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    • April 25, 2014 at 3:02 AM
    • #22

    OK...here we go. I'm posting a bunch of pics (across 2 separate posts) that illustrate what we have and will elaborate more on current conditions....as a reminder, my present goal is to run programs automatically w/o holding down deadman switches.

    I did discover that according to the labeling on the outside, we have a VKRC-1 cabinet...no VW pendant though, that I'm sure of. I have posted some of the schematic dwgs that came inside our cabinet. I have temporarily jumpered the following pins on x-11: 1-2, 3-4, 5-6, 7-8, 19-20, 21-22, 23-24, and 25-26. This erases any and all "Operator Safety, Gate Open" etc errors, BUT....

    When the controller reaches the end of the startup sequence and arrives at the main control screen, the second line says "EMERGENCY STOP." Coincidentally, at this juncture I cannot use the E-stop button on the pendant, it does absolutely nothing, even with Ack'ing or Ack All. (maybe this is most directly related to why I can't turn on the drives in Auto mode? Even switching back to T1/T2 does nothing, I have no pendand E-Stop functionality.

    I posted pics of the AUTO/EXTERN monitoring screen, both inputs and outputs, that show the current values.

    The internal label on the flange of the interior PC cage says this particular cabinet has (or "had?") "Remote I/O.

    I also included a pic of our enclosure; no one will accidentally enter the robot's path while I'm working on/testing safety circuitry, that door is HEAVY and requires a good, concerted effort to open, even though it's on wheels

    If I remove the temporary jumpering and re-install the earlier plug my friend made last summer, full operation is once again possible with deadman switches in T1 and T2, everything works fine, programs run, etc...This leads me to believe that there is some kind of jumpering issue, either on the X-11 plug or on the ESC board. Thanks for any continued help! :icon_mrgreen:

    Images

    • 8_AUTO EXTERN - Monitor - Inputs.jpg
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    • 9_AUTO EXTERN - Monitor - Outputs.jpg
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    • 0_enclosure.jpg
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    • 7_E-stop at startup.jpg
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    • 6_safety board.JPG
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    • 5_Cards in PC.JPG
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    • 4_pendant.jpg
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    • 3_power module inside.jpg
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    • 2_info plaque on flange of PC cage.jpg
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    • 1_sticker outside KRC-1 cabinet.jpg
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    Files

    9_AUTO EXTERN - Monitor - Outputs.jpg_thumb 31.89 kB – 105 Downloads 8_AUTO EXTERN - Monitor - Inputs.jpg_thumb 33.57 kB – 104 Downloads 7_E-stop at startup.jpg_thumb 29.24 kB – 103 Downloads 6_safety board.JPG_thumb 35.45 kB – 103 Downloads 5_Cards in PC.JPG_thumb 36.24 kB – 103 Downloads 4_pendant.jpg_thumb 33.57 kB – 103 Downloads 3_power module inside.jpg_thumb 32.94 kB – 103 Downloads 2_info plaque on flange of PC cage.jpg_thumb 28.76 kB – 102 Downloads 1_sticker outside KRC-1 cabinet.jpg_thumb 29.31 kB – 102 Downloads 0_enclosure.jpg_thumb 34.01 kB – 101 Downloads

    Edited once, last by neeboy74 (April 25, 2014 at 3:08 AM).

  • neeboy74
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    • April 25, 2014 at 3:06 AM
    • #23

    the rest of my pics:

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    • 14_Safety A1.JPG
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    • 13_FE_201 schematic.JPG
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    • 12_FE_201 E-stop circuit.JPG
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    • 11_sch_connector_k921.jpg
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    • 10_coverpage of documentation inside cabinet door.jpg
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    Files

    15_Slot_assignment.JPG_thumb 21.71 kB – 101 Downloads 14_Safety A1.JPG_thumb 22.29 kB – 101 Downloads 13_FE_201 schematic.JPG_thumb 21.57 kB – 100 Downloads 12_FE_201 E-stop circuit.JPG_thumb 21.38 kB – 100 Downloads 11_sch_connector_k921.jpg_thumb 13.74 kB – 101 Downloads 10_coverpage of documentation inside cabinet door.jpg_thumb 27.99 kB – 99 Downloads
  • kr16_2
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    • April 25, 2014 at 4:26 AM
    • #24

    EMERGENCY STOP message means that local E-stop is pressed.

    So your teach pendant E-stop is permanently enabled.
    There is no jumpers for that.

    I am not an expert on VKRC but...
    You probably cannot run VKRC without VKCP (VW pendant)
    This causes permanent e-stop message.

  • neeboy74
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    • April 25, 2014 at 5:59 AM
    • #25

    Yeah...so I'm not completely sure of what's going on here at the moment. Like I said previously, my friend made a plug that I "thought" only ran in T1/T2 mode....so I re-installed that very same plug just now, switched to Auto mode...and the drives turn on, I run one step to establish BCO....and my programs RUN!! W/O deadman switches!!!! :biggrins: :biggrins: :biggrins:

    I coulda swore that I tried his plug previously and got the "gate open" and "operator safety error" messages in Auto mode, so why it's working at this moment is something I don't personally have an exact answer for. At least I know I don't seem to have the dreaded "VW curse" of no Auto mode.

    ...for the moment though....it's time to PARRRRRTAY!! :party20:

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