Error 4109 and 1204

[wavemill]

Dear,

I have bought a used UP6(1999). The welding card XEW01 is missing
When i start the robot i have the both error Error 4109 and 1204
If i disconnect the  XFB01, i haven't the alarm but the servo power doesn't start when i push the dead man.
I haven't any alarm, and all the led are green inside.
Have you got some idea about it.

great thanks for your help!

Wavemill

[zdrav]

What controller You have

[wavemill]

dear,

It's an xrc, the robot manufacred in 1999.

Thank you for your interest!

Wavemill

[wavemill]

Dear,

Finally, i don't need the XFB01 Card.
If i disconnect it, i haven't the alarm.
But the servo power doesn't start when i push the dead man
Have you got some idea?
The teach lock is on, and when i press the dead man, i haven't any alarm ion the teach pendant.

Any idea will be appreciate!

Wavemill

[Minimann]

Wavemill,

the XRC has some green "bridge connectors" inside to connect the external signals like: servo on, start.... If these, or one of these connectors is missing, I assume the servo on might not work.

I am not sure but I think it is XS6 its just a guess.

Minimann

[rzapo]

send me the the wel;ding board and i will send you all the information that you need. also the electrical drawing. If you are agree give me a sign. i will pay the transport

[Robodoc]

Wavemill,

With the XRC controller, you have to press the "servo on/Ready" before pressing the deadman.  If the servo system is ready, the servo on light will be flashing.  If it not flashing you have to check the e-stop...

Can you turn the servo power on in play?

Motoman still had classes on XRC robots, there is a one day "operator" course that show you how to move the robot.

[wavemill]

Hi,

Sorry for the delay i was off.
Thank you for your help.
I know XRC command, because we have an other one XRC robot.
On the teach pendant , the led "servo on" is on off, ussualy, this led have a green flashing and when the servo is ON, the led is permanently green.
I haven't any alarm on the teach pendant.
Have you got some idea?

regards,

Wavemill

[Pcarbines]

Hello wavemill, are these Errors OR Alarms , there's a big difference .
Alarm 4109 is 24volt power supply problem , you could have faulty or short circuited  PCB or external / internal wiring short .

[wavemill]

Hi,

I haven't these alarm now.
It was due to the XFB01 Card, i don't need it.
Now i haven't any alarm, b"ut impossible to active the "Servo on".

Thank you for your help!

Wavemill

[Pcarbines]

Forgive me if I'm going over old ground , but when you remove any
option boards "scada ', "welding " etc the machine setup needs to be modified occordingly .
Enter --Management mode > select>8x9>
select  > (now in management & Maintanence  Mode)
High lite "System" > select >high lite "setup" >select >Cursor on "I/O modules">select>
(whats installed should be listed ) press "modify"& then "Enter" > display should be "Modify
 --Yes or No" - high lite "yes">select .-- display should be back to "setup" page.
if it's OK , turn controller off and then back on .
If this is not the problem , it should do no harm ! as no programs etc will be altered.

[roboprof]

I think Pcarbines forgot one important step - how to go into MAINTENANCE mode.  Power off the controller, hold down the TOP MENU key and power up the XRC.  It should take around 5 - 10 seconds to do the diagnostics.  You can then go to Management mode and follow the steps outlined in his post.  To get out of maintenance mode, you must power down the controller and power up normally.

[Robodoc]

Wavemill,

You're going to have to call in your local Motoman rep to look at this.

[wavemill]

Hi,


Great thanks to Pcarbines and Roboprof.
I checked on the setup, on position 15(in I/o) i have the card JANCD-XIO01.
I think i don't need it, but how can i do to disconnect it?
I try to modify, but don't understand, i press modify, ok, and i'm on the menu.
Have you got any idea?

regards,

Wavemill

[rzapo]

you need more than the maintanace pass. you need yaskawa pass